Submitted:
25 June 2025
Posted:
26 June 2025
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Abstract
Keywords:
1. Introduction
2. Steel Rebar Corrosion Evaluation and Methods
2.1. Electrochemical Techniques
2.1.1. Half-Cell Potential Measurement
2.1.2. Linear Polarization Resistance
2.1.3. Electrochemical Impedance Spectroscopy
2.2. Ultrasonic Method
2.3. X-Ray Tomography Method
2.4. Infrared Thermography Method
2.5. Ground Penetrating Radar Method
2.6. Magnetic Flux Leakage Method
2.7. Eddy Current Testing Method
3. Summary and Discussion
Data Availability Statement
References
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| Potential value (mV vs. SCE) |
Potential value (mV vs. CSE) |
Corrosion condition |
|---|---|---|
| ≥ -125 | ≥ -200 | Low (10% risk of corrosion) |
| -126 to -275 | -201 to -350 | Intermediate corrosion risk |
| -276 to -425 | -351 to -500 | High (<90% risk of corrosion) |
| ≤ -426 | ≤ -501 | Severe corrosion |
| Corrosion current (Icorr) | Condition of steel rebar |
|---|---|
| < 0.2 µA/cm2 | No corrosion expected |
| 0.2 ~ 1.0 µA/cm2 | Corrosion possible in 10 -15 years |
| 1.0 ~ 10 µA/cm2 | Corrosion expected in 2-10 years |
| > 10 µA/cm2 | Corrosion expected in 2 years or less |
| Method | Principle | Advantages | Limitations | Applications |
|---|---|---|---|---|
| Electrochemical | Measures electrochemical signals |
Quantitatively measure corrosion rate |
Requires physical contact; furface preparation; localized measurement |
Bridge decks, parking structures |
| Ultrasonic | Sends stress waves and measures reflection |
Penetrates deep; measures thickness and defects |
Requires coupling medium; surface conditions affect signals |
Large structures, internal defect mapping |
| X-Ray tomography |
Uses X-rays to produce 3D view |
Detailed internal view; high resolution; quantitative |
Requires specialized equipment; limited size; radiation safety |
Small components, laboratory investigations |
| Infrared thermography |
Measures surface temperature; abnormalities |
Large area scanning; non-contact; fast |
Shallow depth; Influenced by surface conditions, solar loading |
Bridge decks, large structures |
| GPR | Detects reflection of electromagnetic signals; | Measures depth, abnormalities; large area scanning |
Affected by moisture, material properties |
Bridge decks, highway structures |
| MFL | Magnetic flux disturbance signals |
Localized pitting; cross-section reduction of steel rebar |
Requires strong magnet; limited depth; less effective through thick covers |
Pipelines, rebars, storage tanks |
| Eddy current | Measure the eddy current induced by AC magnetic field | Small defects; initial corrosion; non-contact; |
Shallow depth; influenced by nearby conductive materials |
Bridge decks, aircraft components, small rebars |
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