Submitted:
02 May 2024
Posted:
06 May 2024
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Abstract
Keywords:
1. Introduction


2. Materials and Methods
3.1. Model Parameters
3.2. Modelling Methodology
- The components within the properties section were selected and confirmed.
- In response to Aspen HYSYS acknowledging the selected components list, the amine package was recommended for process simulation, fluid properties prediction, and acid gas cleaning evaluations.
- Enter feed data into model parameters.
- Figure 3 shows the flowsheet, which includes the absorbing column, cross heat exchanger, stripper column with reboiler and condenser, mixer, and recycle.
- Column convergence was achieved after many iterations (see Table 5).
- Once the base case results were validated, the solvent concentrations were varied by 2 wt% and the simulation was run to collect 30 - 46 wt% data
- The calculations were made, and the obtained results were plotted in Excel.
- Using the existing simulation, two new parameters were chosen to vary, as the behavior at peak concentration showed potential.
- The chosen parameter was the temperature (rising in 5 °C increments) of the solvent, within the limits ranging from 303 K to 328 K (30-55 °C) from Zhang and Chen [5]. In contrast, the maximum temperature was 80 °C, which is not simulated because corrosion and oxidation increase dramatically at this temperature, as shown in Fischer et al. [42].
- Pressure was the second chosen parameter. It was simulated from 200 kPa to 1000 kPa in 100 kPa increments.
- A further simulation of the same configuration was performed. However, simulations to compare MEA with two other amines, DEA and TEA, were performed in separate flow sheets and are not shown for brevity. Pressure and temperature sensitivities were simulated in MEA.
- The obtained data were analyzed and discussed.
3.3. Convergence Chalenges
4. Results and Discussions
4.1. Further Result and Discussion
5. Conclusions
- After 36 wt.%, all higher concentrations are constant and less than the optimum concentration for CO2 absorption efficiency.
- As equilibrium is reached, the absorption remains constant at higher concentrations as the capture rate falls.
- Despite the optimum MEA concentration of 36 wt.%, the highest energy consumption also resulted in the highest costs, so the optimum concentration also has higher costs.
- The working simulation model confirmed agreement with literature values for the base case's reaction kinetics and absorption efficiency.
- In the simulated temperature and pressure ranges, MEA had the highest absorption (up to 97%) compared to DEA and TEA.
- Energy consumption increased as absorption increased with temperature and pressure.
- DEA and TEA require less energy than MEA to achieve similar results when operating at high pressures. Therefore, these fewer common amines are alternatives to MEA at higher operating pressures.
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| Related Species | Reaction Direction | kj0 (kmol/m3. s) | εj (kJ/gmol) |
|---|---|---|---|
| MEACOO- | Forward | 3.02 × 1014 | 41.20 |
|
Reverse (Absorption) |
5.52 x 1023 | 69.05 | |
|
Reverse (Desorption) |
6.56 x 1027 | 95.24 | |
| HC | Forward | 1.33 x 1017 | 55.38 |
| Reverse | 6.63 x 1016 | 107.24 | |
| Forward | 3.02 x 1014 | 41.20 |
| Acid Gases | CO2, H2S, COS, CS2 |
| Hydrocarbons | CH4, C12 |
| Olefins | C2=, C3=, C4=, C5= |
| Mercaptans | M-Mercaptan, E-Mercaptan |
| Non-Hydrocarbons | H2, N2, O2, CO, H2O |
| Aromatics | C6H6, Toluene, e-C6H6, m-Xylene |
| Acid Gases | CO2, H2S, COS, CS2 |
| Hydrocarbons | CH4, C12 |
| Olefins | C2=, C3=, C4=, C5= |
| Amine Name | Concentration (Weight %) |
Acid Gas Partial Pressure (psia) |
T oF |
|---|---|---|---|
| MEA | 15-20 | 0.00001-300 | 77-260 |
| DEA | 25-35 | 0.00001-300 | 77-260 |
| TEA, MDEA | 35-50 | 0.00001-300 | 77-260 |
| DGADEA/MDEA | 45-65 | 0.00001-300 | 77-260 |
| 35-50 | 0.00001-300 | 77-260 | |
| MEA/MDEA | 35-50 | 0.00001-300 | 77-260 |
| Description | Value/Selection |
|---|---|
| Flue gas temperature | 51.1 °C |
| Flue gas pressure | 101.7 kPa |
| Flue gas flowrate | 85000 kmole/h |
| MEA temperature | 40 °C |
| MEA pressure | 101.3 kPa |
| MEA flowrate (1st iteration) | 120,000 kmole/h |
| CO2 in inlet | 14.9 mole-% |
| MEA in inlet (1st iteration) | 30 mass-% |
| Stages in absorber | 10 |
| Temperature of absorber | 40 °C |
| Pressure of absorber | 110 kPa |
| Murphree efficiency in the absorber | 0.25 |
| Pressure of desorber | 190 kPa |
| Reflux ratio of desorber | 0.3 |
| Murphree efficiency in the desorber | 1.0 |
| Temperature of reboiler | 120 °C |
| Properties Package | Amine Package |
| Reaction Direction | Zhang et al. (2013) kj0 (kmol/m3. s) |
Zhang etal. (2013) εj (kJ/gmol) |
HYSYS Simulation kj0 (kmol/m3. s) |
|---|---|---|---|
| Forward (Absorption) | 3.02 x 1014 | 41.20 | 3.02 x 1014 |
| Reverse (Absorption) | 5.52 x 1023 | 69.05 | 5.52 x 1023 |
| Forward (Desorption) | 1.33 x 1017 | 55.38 | 1.33 x 1017 |
| Reverse (Desorption) | 6.63 x 1016 | 107.24 | 6.63 x 1016 |
| Reverse (Desorption) | 6.63 x 1016 | 107.24 | 6.63 x 1016 |
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