Submitted:
04 September 2024
Posted:
06 September 2024
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Abstract
Keywords:
1. Introduction
2. Methodology
2.1. Surface Yarns
2.2. Inlay Spacer Fabric Samples
2.3. Material Tests
2.4. Statistical Analysis
3. Results and Discussion
3.1. Evaluation of Surface Yarn
3.2. Evaluation of Knitted fabrics with inlays
3.2.1. Stretchability
| Thermal comfort | Compression | Stretchability | |||||
|---|---|---|---|---|---|---|---|
| Fabric code | WVT (g/m²/day) |
Thermal conductivity (W/m·K) | Force (N) |
Force reduction (%) | Load (N) | ||
| Wale | Course | ||||||
| Inlay fabric | AXI | 556.2 | 0.064 | 3028.2 | 31.05 | 728.6 | 15.2 |
| AXII | 530.4 | 0.054 | 1910.7 | 33.95 | 951.7 | 24.0 | |
| AXIII | 521.1 | 0.025 | 684.3 | 33.43 | 539.6 | 13.7 | |
| AYIII | 637.6 | 0.022 | 545.5 | 28.55 | 492.1 | 16.6 | |
| BXI | 643.1 | 0.054 | 781.5 | 24.22 | 539.3 | 15.8 | |
| BYI | 648.6 | 0.047 | 622.3 | 24.44 | 474.1 | 12.3 | |
| BYII | 600.6 | 0.048 | 810.7 | 25.31 | 808.6 | 16.4 | |
| BXIII | 680.1 | 0.024 | 308.7 | 26.99 | 379.7 | 11.1 | |
| BYIII | 565.5 | 0.025 | 76.9 | 25.44 | 494.2 | 11.0 | |
| Mean | 598.1 | 0.04 | 974.3 | 28.15 | 600.9 | 15.1 | |
| Laminated foam | F1 | 571.0 | 0.006 | 98.7 | 11.49 | 63.7 | 14.8 |
| F2 | 648.6 | 0.032 | 148.2 | 14.66 | 70.9 | 17.2 | |
| Mean | 609.8 | 0.019 | 123.4 | 13.08 | 67.3 | 16.0 | |
| Spacer fabric | S1 | 584.0 | 0.017 | 46.3 | 8.25 | 425.6 | 6.9 |
| S2 | 541.5 | 0.016 | 71.6 | 8.02 | 447.2 | 31.6 | |
| Mean | 562.7 | 0.017 | 58.9 | 8.13 | 436.4 | 19.2 | |
| p-value | 0.557 | 0.094 | 0.081 | 0.005 | < .001 | 0.888 | |
| Surface yarn | Mean | p | Inlay yarn | Mean | p | Pattern | Mean | p | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Load (N) in wale direction | A | 678.0 | 0.320 | X | 627.8 | 0.648 | I | 580.7 | 0.067 | |
| B | 539.2 | Y | 567.3 | II | 880.1 | |||||
| III | 476.4 | |||||||||
| Load (N) in course direction | A | 17.4 | 0.183 | X | 16.0 | 0.493 | I | 14.4 | 0.429 | |
| B | 13.3 | Y | 14.1 | II | 20.2 | |||||
| III | 13.1 | |||||||||
|
WVT (g/m²/day) |
A | 561.3 | 0.093 | X | 586.2 | 0.494 | I | 616.0 | 0.645 | |
| B | 627.6 | Y | 613.1 | II | 565.5 | |||||
| III | 601.1 | |||||||||
| Thermal conductivity (W/m·K) | A | 0.04 | 0.898 | X | 0.04 | 0.447 | I | 0.06 | 0.026 | |
| B | 0.04 | Y | 0.04 | II | 0.05 | |||||
| III | 0.02 | |||||||||
| Force (N) | A | 1542.2 | 0.177 | X | 1342.7 | 0.177 | I | 1477.3 | 0.375 | |
| B | 520.0 | Y | 513.9 | II | 1360.7 | |||||
| III | 403.9 | |||||||||
| Force reduction (%) | A | 31.7 | 0.009 | X | 29.9 | 0.107 | I | 26.6 | 0.788 | |
| B | 25.3 | Y | 25.9 | II | 29.6 | |||||
| III | 28.6 |
3.2.2. Thermal Properties
3.2.3. Compression Performance
3.2.4. Force Reduction Performance
4. Conclusion
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Yarn code | Yarn count | Yarn contents |
|---|---|---|
| N1 | 1/30 Nm | 80% Recycled Viscose 20% Nylon |
| N2 | 2/36 Nm | 60% Organic Cotton 40% Renew Acetate |
| N3 | 2/34 Nm | 30% Merino Wool 70% Cotton |
| N4 | 2/30 Nm | 30% Merino Wool 35% Viscose 35% Nylon |
| N5 | 1/37 Nm | 77% Acetate 23% Nylon |
| N6 | 2/52 Nm | 60% Acrylic 40% Cupro |
| N7 | 2/30 Nm | 55% Cotton 45% Polyester |
| Parameter | Fabric contents |
|---|---|
| Surface Yarn A | Surface Yarn A, along with 15%/85% Spandex/Nylon blended yarn |
| Surface Yarn B | Surface Yarn B, along with 15%/85% Spandex/Nylon blended yarn |
| Inlay Yarn X | 100% Recycled Stretch Nylon |
| Inlay Yarn Y | 100% Recycled Polyester |
| Pattern I | 1 layer of inlay yarns inserted between surface layers by using KN70/70 Lycra as spacer yarn |
| Pattern II | 2 layers of inlay yarns inserted between surface layers by using KN70/70 Lycra as spacer yarn |
| Pattern III | 1 layer of inlay yarns inserted between surface layers, by crossing surface yarns between the front and back needle beds |
| F1 | Laminated polyurethane foam with 100% polyester fabric |
| F2 | Laminated polystyrene foam with 100% polyester fabric |
| S1 | Spacer fabric with 92% polyester and 8% spandex |
| S2 | Spacer fabric with 93% polyester and 7% spandex |
| Fabric | Surface yarn | Inlay yarn | Pattern |
|---|---|---|---|
| AXI | A | X | I |
| AXII | A | X | II |
| AXIII | A | X | III |
| AYIII | A | Y | III |
| BXI | B | X | I |
| BYI | B | Y | I |
| BYII | B | Y | II |
| BXIII | B | X | III |
| BYIII | B | Y | III |
| Test parameter | Standard | Device | |
|---|---|---|---|
| Thermal comfort | Water vapor transmission rate | ASTM E96-22 | Water Vapor Permeability Tester |
| Thermal conductivity | ASTM F1868 | KES Thermo Labo II | |
| Surface | Surface roughness, surface friction | JSA JIS B0601 | KES-FB4-A Surface Tester |
| Stretchability | Load, strain | EN 14704 | Instron 5566 Tensile Tester |
| Compression | Force | ASTM D575 | Instron 5566 Tensile Tester |
| Force reduction | ASTM D2632 | Dynamic load cell |
| Thermal comfort | Surface | Stretchability | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Yarn code | WVT (g/m²/day) |
Thermal conductivity (W/cm·°C) |
Surface friction (MIU) |
Surface roughness (SMD) |
Load (N) |
|||||||
| Wale | Course | Wale | Course | Wale | Course | |||||||
| Face | Back | Face | Back | Face | Back | Face | Back | |||||
| N1 | 33.03 | 0.054 | 0.24 | 0.51 | 0.42 | 0.22 | 3.77 | 11.22 | 8.41 | 2.92 | 7.65 | 1.20 |
| N2 | 31.03 | 0.047 | 0.28 | 0.40 | 0.29 | 0.22 | 2.51 | 8.48 | 5.66 | 3.27 | 58.61 | 1.25 |
| N3 | 31.80 | 0.045 | 0.25 | 0.40 | 0.30 | 0.25 | 7.79 | 2.58 | 4.38 | 2.88 | 80.44 | 2.10 |
| N4 | 36.50 | 0.043 | 0.30 | 0.44 | 0.36 | 0.29 | 2.60 | 6.71 | 6.17 | 2.78 | 66.48 | 3.26 |
| N5 | 32.80 | 0.045 | 0.32 | 0.53 | 0.45 | 0.35 | 3.01 | 9.59 | 7.16 | 2.84 | 2.19 | 0.93 |
| N6 | 32.11 | 0.047 | 0.38 | 0.55 | 0.36 | 0.31 | 4.38 | 14.32 | 8.50 | 2.56 | 145.54 | 2.37 |
| N7 | 32.19 | 0.049 | 0.36 | 0.48 | 0.29 | 0.25 | 2.64 | 9.03 | 5.93 | 2.73 | 81.43 | 1.16 |
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