3.1. Oriented PLA fiber with two levels pore structure
Electrospinning device is mainly composed of high voltage DC power supply, spinning nozzle and collecting device. In this paper, the oriented fibers are collected by a high speed rotating roller. When the rotating speed of the roller is high, high speed air flow is formed on the surface of the roller. When the linear speed of the surface of the roller is consistent with the deposition speed after the jet volatilization, the fibers will be deposited along the rotating direction of the roller to the surface of the roller, forming oriented fibers. As shown in
Figure 1, the oriented PLA fiber prepared at a rotating speed of 3000rmp in a low humidity environment has a smooth surface.
In the process of electrospinning in a high humidity environment, the porous structure is formed on the surface of the fiber through thermal induced phase separation and vapor induced phase separation. When the PLA solution overcomes the surface tension of the solution under the action of high pressure electric field to form a jet, the solvent inside the jet diffuses from the inside out and the surface solvent DCM volatilizes, and the temperature of the jet surface decreases rapidly. Since DCM (DCM volatilization rate: 2750) volatilizes faster than DMF (DMF volatilization rate: slow), thermodynamic instability is triggered and thermal induced phase separation occurs. At this time, the water vapor in the air around the jet will condense on the surface of the jet when it is cold to form water droplets. After the jet is stretched by the electric field, it will be deposited to form fibers. With the evaporation of water droplets and the volatilization of DMF, vapor induced phase separation will occur. Under the joint action of thermal induced phase separation and vapor induced phase separation, PLA solution jet forms polymer rich phase and polymer poor phase. The polymer rich phase solidifies into fiber, while the polymer poor phase forms pore due to solvent volatilization, and finally forms the PLA fiber with a surface porous structure, that is, primary pore structure. And by changing the rotating speed of the roller, the oriented fibers are prepared, and the fibers are scattered to form secondary pore structure, as shown in
Figure 2.
According to
Figure 2, when the rotating speed of the roller is adjusted to 3000rmp, the surface linear speed of the roller is basically consistent with the deposition speed after jet volatilization, and the fibers are highly oriented (Orientation degree: 83.66±7.31°). When the speed is 3500rmp, the fiber thickness is uneven due to excessive stretching (Orientation degree: 87.76±29.61°). When the rotating speed is 2500 and 500rmp, the tensile force on the fiber is insufficient due to the low rotating speed, resulting in poor fiber orientation (Orientation degree: 89.22±51.71°, 92.19±78.38°). Therefore, fibers collected at 3000rmp were selected for follow up experiments.
Along with the preparation of highly oriented fibers, the primary pore structure on the fiber surface also exhibits high orientation (Long axis: 0.31um, Short axis: 0.12um, Axial ratio: 2.63) due to the combined effects of thermally induced phase separation and vapor induced phase separation, which is highly consistent with the fiber's orientation, as shown in
Figure 3. The right image is an enlarged view of the green dashed box position in the left image.
3.2. Correlation between crimped state and crystallinity of PLA fiber
As shown in
Figure 4, PLA is a semi crystalline polymer with a crystallinity of 10% to 40%. The PLA spinning solution passes through the spinning needle and forms a stable jet under the action of external static electricity. The fibers are stretched and deposited on the collection device to form oriented PLA fibers. After heat treatment, the activity of the molecular chain is accelerated, so that the molecular chain can carry out ordered movement and obtain higher crystallinity. The ordered arrangement of molecular chains forms more chain gaps, so that heat treatment promotes the occurrence of disorientation and forms crimped fibers.
The oriented PLA fibers collected when the rotating speed of the roller was 3000rmp were removed from the roller, covered with aluminum foil, placed in a drying oven, heated at different temperatures for 30min, and then cooled at ambient temperature to form PLA fibers of different crimped states as shown in
Figure 5. Image J was used to calculate the amplitude and angular frequency of PLA fibers in different crimped states, and the crimped state functions as shown in
Figure 5 (f).
The effect of crystallinity on the crimped PLA fiber was studied by XRD analysis, and the results are shown in
Figure 6. The PLA fiber has strong diffraction peaks at 16.3° and 18.6°, representing (110)/(200) crystal plane and (203) crystal plane reflection [
7]. With the increase of heat treatment temperature, the two diffraction peaks change, and the crystallinity of PLA fiber is effectively increased. Different heat treatment conditions lead to the formation of different crystallinity of PLA fibers, and the formation of different crimped states, as shown in
Table 1.
The heat treatment accelerated the activity of PLA molecular chain and made the molecular chain move in order to obtain higher crystallinity. As the temperature of heat treatment increases, the crystallinity increases. The ordered arrangement of PLA molecular chains forms more chain gaps, so as to promote the occurrence of disorientation by heat treatment, and form PLA fibers in different crimped states. With the increase of the heat treatment temperature to PLA fiber, the crystallinity increases, the amplitude of the crimped state function decreases, and the angular frequency increases. According to formula (2), the Pearson correlation between crimped state and crystallinity of PLA fiber was further obtained.
Pearson correlation coefficient is shown in formula (2):
In formula (2): σX, σY is the standard deviation of X, Y, ,.
The Pearson correlation coefficient ρ of A of crimped state function and crystallinity of PLA fiber is 0.3312, showing a medium correlation. The P value of hypothesis testing is 0.5862, indicating that the null hypothesis cannot be rejected at 90% confidence level. The Pearson correlation coefficient ρ between w of the crimped state function and crystallinity is 0.8775, showing a strong correlation. The P value of the hypothesis testing is 0.0505, indicating that the null hypothesis cannot be rejected at the 95% confidence level.
3.3. Correlation between mechanical properties and crimped state of PLA fiber
The highly oriented PLA fiber (3000rmp) was prepared by adjusting the rotating speed of the roller, and the crimped state was formed by heat treatment, which mimicked the crimped structure of the elastic membrane and conformed to its nonlinear mechanical properties. According to literature reports, the mechanical properties standard of human coronary arteries is that the stress is 1.4~11.14MPa and the strain is >40%. [
8] The PLA fibers prepared in this paper all meet the standard and have good mechanical properties, which indicates that they have the ability to withstand blood pressure. Moreover, the typical feature of natural blood vessels is the toe region, as shown in
Figure 7 (b) is the toe region enlarged by the blue dotted area of (a). The crimped PLA fiber successfully mimicked the nonlinear mechanical properties of natural blood vessels. Compared with oriented PLA fiber, the stress value, strain value and Young's modulus of crimped PLA fiber are decreased, but the transition strain value is increased (up by 0.25%). With the increase of heat treatment temperature, the stress value first decreases and then increases, the strain value first increases and then decreases, the transition strain value first increases and then decreases, and the Young's modulus shows an increasing trend. It is highly correlated with the amplitude and angular frequency of the crimped state function, as shown in
Table 2.
3.4. Three levels pole structure of PLA fiber
Formation of three levels pore structure: In the process of electrospinning in high humidity environment, primary pore (nm level) structure is formed on the surface of PLA fiber mainly by thermal induced phase separation and vapor induced phase separation; Each fiber is scattered to form secondary pore (smaller um level) structure; After heat treatment, third level pore (larger um level) structure is formed by laser ablation. Finally, a crimped PLA fiber with three levels pore structure is formed, as shown in
Figure 8. Since HUVECs are laterally aligned along the blood flow direction, highly oriented crimped PLA fibers are prepared, and secondary pore structures are naturally formed. In addition, the primary pore structure on the surface of each fiber is conducive to the adhesion and growth of HUVECs. Then the third level pore structure is formed by laser ablation, which is conducive to the migration of HUVECs to other fiber layers and increase the degree of cell infiltrarion. The three levels pore structure of crimped PLA fiber is beneficial to promote rapid endothelialization of blood vessels.
Because the PLA fiber collected when the rotating speed of the roller is 3000rmp has a high orientation, and the PLA fiber has a large thermal conductivity, the thermal conductivity of the fiber is anisotropic when subjected to laser ablation. Compared with the 90° direction of the fiber orientation, the fiber in orientation absorbs more laser energy and forms a oriented third level pore structure, which is highly consistent with the fiber orientation. However, different rotating speeds during fiber collection lead to different fiber orientations, and the orientation of third level pore structure after laser ablation is also different, as shown in
Figure 9. The PLA fibers with different orientations were ablated by 248 excimer laser, and the third level pore structure was formed. Parameters used: voltage is 22kv, frequency is 5Hz, count is 1, energy is 572mJ.
The long and short axis of the third level pore structure of PLA fibers with different oriented states are shown in
Table 3.
As can be seen from
Table 3, as the rotating speed of the roller decreases, the orientation of the fiber becomes worse, and the axial ratio of the third level pore structure becomes smaller. Since the fibers collected at 500rmp are disordered, the axial ratio is close to 1. The third level pore structure changes from anisotropic to isotropic.
The third level pore structure of oriented PLA fiber is anisotropic, while that of crimped PLA fiber is still anisotropic, as shown in
Figure 10. A 3*3 pore array was formed by ablating different crimped PLA fibers with 248 excimer laser. Parameters used: voltage is 21kv, frequency is 5Hz, count is 1, energy is 556mJ.
The long and short axis of the third level pore structure of PLA fibers in different crimped states are shown in
Table 4.
With the increase of heat treatment temperature, the amplitude of crimped fibers increased and then decreased, and the angular frequency increased. The crimped state of the fibers inhibited the heat transfer phenomenon, and the long and short axis of the fibers after heat treatment were smaller than that of the fibers without heat treatment. Moreover, the axial ratio of the fibers after heat treatment is correlated with the crimped state function, and the axial ratio is strongly correlated with A (ρ=-0.9944, P=0.0671, Hypothesis testing: √), the axial ratio is weakly correlated with w (ρ= 0.2069, P=0.8674, Hypothesis testing: √). Among them, the fiber heat treated at 85℃ has a higher amplitude and angular frequency combined, that is, a better degree of crimp. Compared with other fibers after heat treatment, the third level pore structure has the smallest long, short axis and axial ratio, which can better inhibit the heat transfer phenomenon.
In previous studies, the pore formed by laser ablation of fibers are mostly isotropic, but the fibers mimick the highly oriented crimped state of the elastic membrane, and HUVECs grow along the elastic membrane. Therefore, the oriented third level pore structure prepared in this paper is more conducive to the penetration of oriented HUVECs into other fiber layers.