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Thermal Irreversibility in Nano-Enhanced Phase Change Material Liquefaction

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12 March 2025

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13 March 2025

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Abstract

Inside the closed, thin-walled hollow cylinder, there is a solid state of phase change material (NePCM) that has been nano-enhanced. This NePCM is heated at its bottom. Nanoparticles (Al2O3) were inserted and homogenized within the PCM (sodium acetate trihydrate, C2H3O2Na), to create the NePCM. The hollow cylinder is thermally insulated from the outside ambient temperature, while the heat supplied is enough to cause a phase change. Once the entire NePCM has converted from a solid to a liquid due to heating, it is then cooled, and the thermal insulation is removed. The cylindrical liquefied NePCM bar is cooled in this manner. Thermal entropy, entransy dissipation rate, and bar efficiency during the heating and cooling of NePCM bar were analyzed by changing variables. The volume fraction ratio of nanoparticles, inlet heat flux, and liquefied bar height were the variables considered. The results indicate a significant impact on the NePCM bar during liquefaction and convective cooling when the values of these variables are altered. For instance, with an increase in the volume fraction ratio from 3% to 9%, at a constant heat flux of 104 Wm-2 and a liquefied bar height of 0.02m, the NePCM bar efficiency decreases to 99%. The thermal entropy from heat conduction through liquefied NePCM bar is significantly lower compared to thermal entropy from convective air cooling on its surface. The thermal entropy of the liquefied NePCM bar increases on average by 110% without any cooling. With a volume fraction ratio of 6%, there is an 80% increase in heat flux as the bar height increases to 0.02m.

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1. Introduction

Phase change material (PCM) is widely used in various fields of thermal engineering as a simple way of storing thermal energy. When PCM is heated, it changes from a solid to a liquid phase, absorbing and storing heat. During the cooling process, the PCM changes from a liquid to a solid phase, releasing heat. The significance of PCM is evident in its ability to store energy with a minimal temperature difference between heat absorption and release. In the past, researchers have developed various types of PCM and conducted numerous tests to enhance their performance. PCM materials have shown great a particularly great potential in efficiently accumulating waste and solar heat. Various groups of authors have published numerous research papers and studies on this topic. The use of practical latent heat energy storage systems based on phase change materials is hinderend by the low thermal conductivity of these materials investigated by Nabeel et al. [1]. The issue of long energy release time in PCM energy storage systems studied by Sarani et al. [2]. Previous review articles discussed the impact of one or several thermal conductivity enhancers on the PCM melting, was reported by Hayder et al. [3]. In reference Amin et al. [4] studied the thermal generation characteristics of phase change materials (PCM) in a latent heat storage unit for lithium-ion batteries.
Nano- enhanced phase change material (NePCM) was developed to enhance PCM in order to maximize its thermal characteristics. The addition of nanoparticles increases conductivity and specific heat capacity, thus increasing heat storage capacity and improving heating and cooling performance compared to basic PCM. To improve the physical properties and thermal performance of various process devices, different nanoparticles are added to the base fluid. The volume fractions of nanoparticles vary, and the resulting fluid after dispersion is referred to as a nanofluid. References [5,6,7,8] discuses a novel combined passive cooling solution for building-integrated concentrated photovoltaics incorporating micro-bars, phase change materials, and the thermo-physical properties of nano-enhanced materials, analyzed by several researchers, such as Sharma et al. [5], Colla et al. [6], Leong et al. [7], and Yang et al. [8]. In reference Nabeel et al. [9] studied the melting of n-octadecane with CuO nanoparticle suspensions in a square enclosure both experimentally and numerically. The melting process of a nano-phase change material in a square enclosure filled with a porous medium was investigated numerically and analytically, as reported by Manar et al. [10]. The focus of the heat transfer enhancement techniques includes nanoparticles, porous metal foams, and extended surfaces, for the PCM-based thermal energy storage system of a flat plate solar collector,as analyzed in Reference [11]. The impact of including CuO nanoparticles on the thermal and flow structure under different volume fractions is investigated by Sharma et al. [12].
Thermal entropy and entransy are physical quantities commonly used in technical applications to estimate thermal irreversibilities. During convective heat transfer, thermal irreversibilities occur alongside hydraulic irreversibilities caused by also occurs due to frictional and local losses of hydraulic energy. Thermal and hydraulic irreversibilities are often explained using thermal and hydraulic entropy. In cases where hydraulic losses are minimal, only thermal irreversibilities are considered. Many researchers have explored heat transfer and entropy generation within solid bodies of varying shapes, dimensions and materials. For instance, Zullo [13] analyzed the entropy generated inside a solid body due to conduction, with a focus on thermal conductivity. In reference Din et al. [14] studied internal heat generation and transfer within a bar, while Tian and Wang [15] investigated entropy generation and applied the second law of thermodynamics to establish mathematical inequalities related to heat conduction in adiabatic cylinders. The relationship between thermal irreversibilities of low conductivity materials in concentric hollow cylinders has been established and reported by Alic [16]. Some researchers have focused on analyzing different irreversibilities of one or more cylindrical bodies under various conditions of stationary and transient heat exchange with the environment. For example, the transient entropy of hollow cylinders within a vortex field was reported by Alic [17]. Thermally generated entropy resulting from different types of heat transfer and the minimization of thermal irreversibility is commonly utilized in various thermal processes. The study reported by Aziz and Khan [18] investigated the minimum entropy generation for steady conduction in a flat wall, a hollow cylinder, and a hollow sphere. Thermal irreversibilities occur in various processes due to heat exchange, accumulation of heat, material phase change, and other factors. In reference Alic [19] investigated the analysis of nanofluid irreversibility within heating elements. The intensity of thermal irreversibilities varies and in certain processes and phenomena they can be several times higher. The thermal entropy resulting from phase changes, such as the transition of a solid material into a liquid phase, has been analyzed by several authors. Elisa et al. [20] examined the design enhancements of a shell-and-tube latent heat thermal energy storage unit using entropy generation. The entropy generation of water combined with nano-sized particles containing encapsulated phase change material in a square enclosure was numerically analyzed and reported by Seyed et al. [21]. In addition to thermal entropy, the analysis of various process systems is often performed using entransy or entransy dissipation rate. Many studies and researchers have focused on introducing entransy and its application to describe and optimize various technical processes. Entransy and entransy dissipation rate represent a new physical quantity. They indicate the potential of heat transfer and the loss of the ability of heat transfer, respectively. The entransy dissipation principle of heat transport potential capacity enhances the heat conduction efficiency in the heat conduction optimization reported by Guo et al. [22]. Chang et al. [23] analyzed heat exchangers based on the concepts of entransy dissipation, entropy generation, and entransy dissipation. Furthermore, various researchers have established optimization models and methods to minimize the entransy dissipation rate of cylindrical, hollow bodies.
The methodology established in this work is based on previous research and analysis. The concept is to create a heated liquefied bar at the bottom and cool it by the forced flow of ambient air. Nanoparticles of Al2O3 are added to the initial phase change material (PCM) to create an enhanced phase change material (NePCM). The analysis is conducted in two steps; the first involves the phase transformation of the solid NePCM bar into the liquid phase. The second step involves forced cooling through cross-flow air over the outer surface of the liquefied bar. Using the established testing methodology, the thermal irreversibility of the bar is examined during the phase change and cooling of the liquefied NePCM bar. The methodology of the analysis outlined in the paper is clearly demonstrated in the flow chart in Figure 1.The novelty and objective of this study are evident in the following aspects:
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A well-defined methodology for analytically modeling transient thermal irreversibilities in a NePCM bar during combined conductive-convective heat transfer.
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The abillity to optimize process and geometric parameters of the NePCM bar by on maximizing the modified irreversibility ratio.
The innovative steps covered by the established methodology are based on a combined analytical model that includes,
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the transient temperature field of a NePCM bar during its liquefaction an external heat source;
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the transient temperature field of the liquefied NePCM bar during forced cooling of its outer surface;
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thermal transient irreversibilities generated in both cases, which enable the establishment of an efficient optimization model based on minimizing them.

2. Methodology

2.1. Temperature Distribution of a NePCM Cylindrical Bar

In the preparatory procedure, Al2O3 nanoparticles were homogeneously distributed within the basic phase change material (PCM) sodium acetate trihydrate (C2H3O2Na) in different volume fraction ratios φ, resulting in nano-enhanced phase change material (NePCM). At the beginning of the heating process (see Figure 2a), the NePCM is in a solid state inside a vertically closed thin-walled cylindrical pipe. The addition of nanoparticles inside the PCM alters its physical properties. As mentioned previously the NePCM is contained within a thin-walled pipe that is sealed at the ends, bottom, and top. In further analysis, the NePCM inside a thin-walled pipe with closed ends is considered as a cylindrical thermal bar. The bottom of this cylindrical bar is heated by the input heat flux qo, which is distributed inside the solid NePCM, as shown in Figure 2a. During the heating process, the outer surface of the bar is isolated from the ambient, so that the entire input heat is converted to the NePCM phase change, from solid to liquid phase. Once the heating process is complete, NePCM transitions into the liquid phase up to a height s, which is the bar height. As NePCM is heated from the bottom to height s, a temperature distribution is established. This temperature field is considered one-dimensional and unsteady.
In order to conduct analytical modeling, the following assumptions were established:
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the temperature field of the cylindrical bar is one-dimensional and depends only on z coordinate;
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incoming heat flux at the bottom of the bar is uniform across its circular cross-section;
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the physical properties of NePCM are consistent throughout its volume;
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volume concentration of nanoparticles does not alter the liquefaction temperature of the NePCM bar.
In this scenario, the differential equation for the temperature distribution of the liquefied NePCM bar with the dominant temperature gradient occurring in the axial direction (z), as shown in Figure 2a, can be expressed as:
2 t p c m r 2 + 1 r t p c m r + 1 r 2 2 t p c m β 2 + 2 t p c m z 2 = t p c m r 0 t p c m β 0 = 2 t p c m z 2 = 1 a p c m t p c m τ
where apcm is the thermal diffusivity, τ is time, and r, β, and z are cylindrical coordinates. Equation (1) is valid when there is no internal heat source within the liquefied cylindrical bar and when the temperature changes in the remaining two cylindrical coordinates, r and β, are disregarded.
Solving equation (1) involves introducing the dimensionless parameter γ = γ a p c m , z , τ
γ = z 2 a p c m τ
and after combining equations (1) and (2), it follows
2 t p c m γ 2 + 2 γ t p c m γ = 0
and whose solution is found in the form of
t p c m = C 1 π 2 e r f γ + C 2
where the constants C1 and C2 are determined based on the specified boundary conditions, as shown in Figure 2a,
f o r     z s   γ = s 2 a p c m τ = C m     a n d   t p c m = t m f o r   z 0   γ 0     a n d     q o = λ p c m d t p c m d z z = 0
and have a form
C 1 = 2 q o a p c m τ λ p c m
C 2 = t m + q o π a p c m τ λ p c m e r f C m .
By combining the previous equations, we obtain equation (7) which represents the temperature of the liquefied bar over time and along its z-axis.
t p c m = t m + 2 q o a p c m τ λ p c m e r f C m e r f γ = t m + 2 q o a p c m τ λ p c m e r f s 2 a p c m τ e r f z 2 a p c m τ
The thermal diffusivity of a phase change material is determined by its density, thermal conductivity and specific heat capacity. Therefore, the density, specific heat capacity, specific enthalpy, and thermal conductivity coefficient can be determined using the equations (8) to (11) as reported by Brinkman [24] and Pak and Cho [25].
ρ p c m = ϱ p V p + ϱ p c m . o V p c m . o V p + V p c m . o = φ ρ p + 1 φ ρ p c m . o
c p c m = ρ p c p φ + 1 φ ρ p c m . o c p c m . o ρ p φ + 1 φ ρ p c m . o
i p c m = 1 φ ρ p c m . o i p c m . o ρ p c m
λ p c m = λ p c m . o λ p + 2 λ p c m . o + 2 λ p λ p c m . o φ λ p + 2 λ p c m . o λ p λ p c m . o φ
In the previous equations, ρpcm.o, cpcm.o, ipcm.o, and λpcm.o represent the density, specific heat capacity, specific enthalpy diffusion, and thermal conductivity coefficient of the basic PCM, while φ represents the volume fraction ratio of nanoparticles. After adding nanoparticles, the specified physical properties for the nano-enhanced phase change material are marked with ρpcm, cpcm, ipcm, and λpcm.

2.2. Temperature Distribution During the Cooling Process of a Cylindrical Bar Using Liquefied NePCM

In Figure 2b, the NePCM liquid phase is established up to a height of s. Once this height is reached, the thermal insulating cylindrical material is removed to allow for forced cooling of the outer surface of the liquefied bar. Heat continues to enter the bottom of the liquefied bar at a constant flux qo. It is assumed that heat is transferred through the bar via conduction in the direction of the z-axis. Additionally, the cooling of the outer surface of the bar is assumed to be achived solely through forced convection. This forced convection is accomplished by the air cross-flow at a temperature of tair. Under these conditions, the heat balance of the part of the liquefied NePCM bar at a distance z from its bottom is
λ p c m A f d t p c m . c o d z z = λ p c m A f d t p c m . c o d z + d d z d t p c m . c o d z d z z + d z + α p c m P f t p c m . c o t a i r d z
where Af represents the surface area of the bottom of the bar, and Pf is the bar’s perimeter. It is assumed that on each elemental part of the bar, with height dz, the change in temperature is insignificant and equal to a constant value tpcm.co . Rearranging equation (12) and introducing a shift gives:
d 2 t p c m . c o t a i r d z 2 α a i r P f λ f A f t p c m . c o t a i r = θ = t p c m . c o t a i r d θ = d t p c m . c o t a i r c o n s t .             f o r     d z m 2 = α a i r P f λ f A f = d 2 θ d z 2 m 2 θ = 0
where the general solution of equation (13) can be represented as equation (14), where C3 and C4 are differential constants. Solving equation (14) provides the temperature distribution inside the liquefied bar, as represented by equation (15).
θ = C 3 e m z + C 4 e m z = c o n d i t i o n s     f o r   z = 0 θ 1 = t p c m . c o τ > 0 s t a i r f o r   z = s   θ 2 = t p c m . o t a i r
t p c m . c o = t a i r + t p c m . c τ > 0 s t a i r s i n h m s z s i n h m s + t p c m . o t a i r s i n h m z s i n h m s
The height of the liquefied bar s is determined by the heat balance at the melting interface
λ p c m A f d t p c m . c o d z z = s = ρ p c m A f i p c m d z d τ z = s = q o A f
from where is it obtained
s = 2 q o τ ρ p c m i p c m
where ρpcm is the density of the liquefied NePCM bar, ipcm is the specific latent heat of the NePCM fusion previously determined by equation (10),and qo is the input heat flux at the liquefied interface.

2.3. Thermal Entropy of the Liquefied NePCM Bar Due to Heat Conduction

The thermal entropy includes heat conduction inside the liquefied NePCM bar in the first case, while in the second case, it involves convective bar cooling. The analysis conducted considers stationary conditions, where the NePCM material has changed phase up to height s and conduction has been established from the bottom to the top, as shown in Figure 2a. Above the height s there is a thermal insulator that only allows heat exchange from the outer surface of the cylindrical shell. Therefore, the change in NePCM thermal entropy due to conductive heat transfer through the liquefied NePCM bar is represented by equation (18),
d S p c m . c o n d = S p c m . i n S p c m . o u t = Q z T p c m Q z + d z T p c m + d T p c m = λ p c m A p c m T p c m d T p c m d z λ p c m A p c m T p c m + d T p c m d T p c m d z = λ p c m A p c m 1 T p c m 1 T p c m + d T p c m d T p c m d z = λ p c m A p c m T p c m 2 d T p c m d T p c m d z d z d z = λ p c m A p c m T p c m 2 d T p c m d z 2 d z = q o 2 A p c m λ p c m e x p γ 2 2 T p c m 2 d z = q o 2 A p c m λ p c m e x p z 2 a p c m τ 2 2 T p c m 2 d z .
where Spcm.cond =dSpcm.cond /dz , and apcm is the thermal diffusivity. The temperature gradient of the liquefied bar dTpcm /dz is obtained according to equation (11). By liquefying the NePCM bar, the thermal insulation around the bar is removed, allowing ambient air to flow across its outer surface. Simultaneously, a constant heat flux qo enters the bottom of the liquefied bar. Under these conditions, there is internal heat conduction through the liquefied bar and heat exchange between its outer surface and the ambient air, as shown in Figure 2b. Due to these conditions, thermal irreversibilities are generated.The expression for the thermal entropy of the NePCM liquefied bar during cooling can be written in the following form:
d S p c m . c o n v = S p c m . i n . c o n v S p c m . o u t . c o n v = Q z . c o T p c m . c o Q z + d z . c o T p c m . c o + d T p c m . c o = λ p c m A p c m T p c m . c o d T p c m . c o d z λ p c m A p c m T p c m . c o + d T p c m . c o d T p c m . c o d z = λ p c m A p c m 1 T p c m . c o 1 T p c m . c o + d T p c m . c o d T p c m . c o d z = λ p c m A p c m T p c m . c o 2 d T p c m . c o d T p c m . c o d z d z d z = λ p c m A p c m T p c m . c o 2 d T p c m . c o d z 2 d z = λ p c m A p c m T p c m . c o 2 m T p c m . c o τ > 0 s T a i r c o s h m s z s i n h m s + m T p c m . o T a i r c o s h m z s i n h m s 2 d z
where Spcm.conv =dSpcm.conv /dz , and the temperature gradient of the liquefied bar dTpcm.co /dz is found according to equation (15).

2.4. Entransy Dissipation Rate

Entransy as a relatively new physical quantity is used to optimize various thermal processes and phenomena. It primarily measures the potential for heat transfer. Entransy dissipation represents a loss in the ability of heat transfer and indicates the thermal irreversibility of any process. The rate of entransy dissipation due to heat conduction inside the liquefied NePCM bar is determined by equation (20).
E p c m . c o n d = d E p c m . c o n d d z = q o A p c m d T p c m d z = q o 2 A p c m λ p c m e x p γ 2 = q o 2 A p c m λ p c m e x p z 2 a p c m τ 2
With the removal of thermal insulation in Figure 2b, the liquefied NePCM bar is cooled by convection. In this case, the entransy dissipation rate follows the equation shown below.
E p c m . c o n v = d E p c m . c o n v d z = q o A p c m d T p c m . c o d z = q o A p c m m T p c m . c o τ > 0 s T a i r c o s h m s z s i n h m s T p c m . o T a i r c o s h m z s i n h m s .

2.5. Modified Dimension Irreversibility Ratio

The ratio of the entransy dissipation rate to the thermal entropy represents a new dimension of irreversibility ratio, as reported by Alic [26].This dimension of irreversibility ratio (ψ) is a function of two variables: entransy flow dissipation and thermal entropy, denoted as ψ(Epcm, Spcm). This ratio signifies the ratio of the differential change in entransy dissipation rate to the differential change in thermal entropy, as shown in equation (22).
ψ = d E p c m d z d S p c m d z = E p c m S p c m = A f q d T d z λ A f 1 T 2 d T d z 2 = T 2
Since the entransy dissipation values are much higher than the thermal entropy, the dimension irreversibility ratio (ψ) obtains a large value. To maximize this irreversibility dimension, the thermal entropy was minimized, while the entransy dissipation ratio was maximized. Due to the significant difference in the values of Epcm and Spcm, their similar influence on the obtained ψmax would not be considered. Therefore, the modified irreversibility dimension ratio was introduced as the relationship dψ/ψ =f (dEpcm/dz, dSpcm/dz), which is represented by equations (23) and (24) for both analyzed cases.
d ψ ψ p c m . c o n d = d E p c m . c o n d E p c m . c o n d d S p c m . c o n d S p c m . c o n d = 2 d T p c m T p c m = q o λ 2 π e z 2 a p c m τ 2 T m + 2 q o a p c m τ λ p c m e r f s 2 a p c m τ e r f z 2 a p c m τ
d ψ ψ p c m . c o n v = d E p c m . c o n v E p c m . c o n v d S p c m . c o n v S p c m . c o n v = 2 d T p c m . c o T p c m . c o = 2 m T p c m . c o τ > 0 s T a i r c o s h m s z s i n h m s + m T p c m . o T a i r c o s h m z s i n h m s T a i r + T p c m . c τ > 0 s T a i r s i n h m s z s i n h m s + T p c m . o T a i r s i n h m z s i n h m s
The ratio of thermal entropy and entransy dissipation has been decreased to a similar order of magnitude. This reduction enables the accurate maximization of (dψ/dz)max. By maximizing the modified irreversibility dimension ratio, we can lay the groundwork for optimizing the processes examined in this paper and in similar studies.

2.6. Experimental Testing

The temperature distribution inside a cylindrical vessel filled with nano-enhanced phase change material (NePCM) was studied using the measurement set-up shown in Figure 3. The NePCM was produced through a two-step method that involved mixing Al2O3 nanoparticles with liquefied basic PCM (sodium acetate trihydrate, C2H3O2Na).
While this method is reliable and widely applicable, its main disadvantage is nanoparticle agglomeration. As a result, the volume fraction ratio is limited to small values. The volume fraction ratio, denoted as φ, is 0.3%. The input heat flux at the bottom of the cylindrical vessel was varied between 8500 Wm-2 and 1.2·104 Wm-2. Air flow around the outer surface of the cylindrical vessel is ensured by an air fan with a constant volumetric flow rate of 0.004 m3s-1. A hot wire anemometer specifically the HWA2005DL was used to measure air flow volumetric flow, with an air velocity accuracy of ±3% of the reading and a range of 0.2 to 20ms-1. The height of the hollow cylinder is 70mm, with an inner diameter of 10mm. The vessel wall has a thickness of 1mm and is made of borosilicate glass. The measurement of the input heat flux at the bottom of the hollow cylinder in Figure 3 was conducted using a thin film heat flux sensor model HFS-3 Omega. The maximum recommended heat flux for the HFS-3 Omega is 9·104 Wm-2. Thermograms were generated and analyzed using a Fluke Ti32 infrared thermal imaging camera and SmartView 2.3.2 software. The temperature distributions of the outer surface of the hollow cylinder were obtained during the described measurement procedure.
During the thermal imaging analysis, Figure 4 shows that the Fluke Ti32 camera used has a temperature measurement accuracy of ± 2 °C or 2%. To reduce the influence of reflection on the generated thermogram, the outer surface of the glass hollow cylinder was painted with matte paint. The reflection coefficient of the repainted glass surface was determined to be 0.85.

3. Results and Discussion

The transition from the solid to liquid phase of the NePCM bar occurs due to a constant input heat flux of 104 Wm-2 at the bottom. In the conducted analysis, the volume fraction ratio varies by 3%, 6%, and 9%, as shown in Figure 5. As the volume fraction ratio increases, the height of the liquefied bar also increases by 32mm, 33mm, and 34mm, respectively. Figure 5, the diagram, shows the temperature profile of a bar with a diameter of 8mm cooling from the outside by ambient air velocity of 4ms-1. The dashed lines indicate the liquefied state of the bar. The rapid temperature drop of NePCM along the height of the bar is due to the conductive resistance to heat transfer. A higher volume fraction ratio increases the conductive heat transfer coefficient of NePCM and decreases the conductive resistance.
The highest volume fraction ratio 9% Al2O3, in both examined cases, ensures the smallest temperature gradient along the height of the NePCM bar. Due to convective cooling, heat removal reduces the heating of the NePCM bar with height, causing a faster decrease in its temperature with height, as shown by dashed lines.
During the cooling process (indicated by dashed lines), two intervals can be observed. The first interval extends to point C, where the NePCM is liquefied to a height of 21mm. The second interval extends from point C to the maximum height of the liquefied bar, which is 34mm. The heating time for all variations of the volume fraction ratio of nanoparticles is limited to 500 seconds in this analysis. The ambient air temperature was maintained at a constant 20°C. The physical properties of both the basic PCM and nanoparticles, as well as characteristic control parameters, are detailed in Table 1 and Table 2.
The melting temperature of the base PCM material is 58°C (sodium acetate trihydrate, C2H3O2Na). In this analysis, it is assumed that this value remains constant even with the addition of Al2O3 nanoparticles. Figure 6 illustrates the entropy generated as a result of thermal irreversibility in the NePCM bar, considering changes in volume fraction ratio and a constant input heat flux at the bottom of the bar. Due to conductive heat transfer through the liquefied NePCM bar thermal entropy obtains a significantly lower value, up to the first 4 mm of its height. The thermal entropy decreases rapidly due to the convective cooling of the liquefied NePCM bar, dropping rapidly from a value of about 0.25Wm-1K-1. During convective cooling, the NePCM bar with a higher content of nanoparticles has a slightly higher value of thermal entropy, as it allows for more intense heat exchange with the environment. The nanoparticles of Al2O3 enhance the thermal conductivity of the PCM, facilitating the conductive transfer of heat through the bar and from the bar to the ambient environment.
The reason for the higher values of thermal entropy up to a height of 0.004m in the NePCM bar during convective cooling is due to the presence of a higher temperature gradient. In point A, as shown in Figure 7, the NePCM bar efficiency value is at a minimum of 0.01 for all three cases of changing the volume fraction ratio. Point A is also where the bar efficiency of all three analyzed cases of liquefied bar cooling intersect. As the bar height increases from 20mm to 35mm, the bar efficiency gradually increases. The lowest rate of decrease in NePCM bar efficiency occurs at the maximum Al2O3 nanoparticle volume concentration of 9%. The influence of volume concentration of nanoparticles on NePCM efficiency is not significant because the temperature of the bar is more significantly affected by the intensity of convective heat exchange from its outer surface to the ambient.
The maximum efficiency of the NePCM bar is due to the significant temperature difference between the bar and the ambient surroundings. The temperature is highest at the bottom of the NePCM bar and gradually decreases as you move away from the bottom, reaching a minimum value at a height of 0.02m where the themperature matches the ambient temperature of 20°C. Because the bar is subject to convective cooling, the efficiency of heat exchange is influenced by the temperature disparity between its outer surface and the ambient surroundings. Therefore, a greater contrast in these temperatures results in higher efficiency values for the NePCM liquefied bar. The entransy dissipation rate of the liquefied bar is illustrated in Figure 8, showing the variation in volume fraction ratio of Al2O3 nanoparticles with a constant input heat flux at the bottom of the bar. In the liquefied NePCM bar the entransy dissipation value gradually decreases from 1.1·104 Wm-2K to lower values. Increasing the volume fraction of Al2O3 nanoparticles results leads to reduced entransy dissipation, particularly for a bar height of 15 mm (Point A). However, for a bar height greater than 15 mm, the impact of volume fraction ratio on entransy dissipation diminishes. In the scenario of a liquefied bar that cools rapidly, the entransy dissipation gradually decreases to zero, reaching this point at a bar height of 20 mm (Point B). Beyond a bar height of 20mm, the entransy dissipation rate shifts sign and becomes negative for all three analyzed cases. In a physical sense, the inflection points A and B differ in the total value of the entransy dissipation rate. Inflection points A and B, from the aspect of differential geometry, are points on the curve where the curvature changes its sign.
The entransy dissipation function changes shape from being convex to concave, or vice versa. The inflection point B has a value of 0 Wm3K-1 because it is a NePCM bar at that point where there is no change in temperature per height of the bar. Without convective cooling of the NePCM bar in the analyzed interval of 500 seconds, its temperature remains constant after a height of 0.03m.Therefore, at point A the entransy dissipation is 0.45 x 104 Wm3K-1.
At a constant volume fraction ratio of 6%, the input heat flux varies by 10·103, 14·103, and 18·103 Wm-2, as shown in Figure 9. The duration of the NePCM liquefaction process remains consistent in all three analyzed cases, lasting 500 seconds.
The temperature gradient of the liquefied NePCM bar is most rapid at the maximum input heat flux of 18·103 Wm-2. For bar heights greater than 30 mm, the temperature of the NePCM remains constant at 58 °C across all three cases. At a bar height of 20mm, the temperature drops to the ambient temperature of 20°C for all tested scenarios. Beyond the three tested cases, after a bar height of 20 mm, the NePCM temperature increases to around 55 °C in all three cases. Without convective cooling, the three analyzed input heat fluxes are intense enough to liquefy the NePCM bar up to a height of 0.034m. A higher input heat flux results in a higher temperature at the bottom of the bar and a temperature at the end equal to the liquefied temperature of the bar. Because the heating time of the bar is limited to 500 seconds, no further increase in the temperature of the liquefied bar due to conduction alone was achieved. The thermal entropy of the NePCM bar with a constant volume fraction ratio of 6% is depicted in Figure 10 for the case of varying input heat flux. A significant decrease in thermal entropy is observed during the cooling process of the liquefied bar, dropping to nearly 0 Wm-1K-1 at a height of 10 mm. As the height increases beyond 28mm, the thermal entropy values continue to rise at an input heat flux of 104 Wm-2. At input heat fluxes of 14·103 and 18·103 Wm-2, the entropy increases for heights exceeding 40mm and 55mm, respectively. The higher value of thermal entropy during convective cooling of a NePCM bar is often a result of increased heat exchange due to forced convection. The total thermal entropy rapidly decreases to a negligible value at a NePCM bar height of 0.01m.
When the heat flux changes by 10·103, 14·103, and 18·103 Wm-2 while maintaining a constant volume fraction ratio of 6%, the NePCM bar efficiency as a function of its length is depicted in Figure 11. In all three cases analyzed, the bar efficiency rapidly decreases to 0 at the selected bar height of 12mm. Up to a bar height of 12mm, there is no effect of the change in the input heat flux on the bar efficiency. An increase in bar efficiency is observed after a liquefied bar height of 12mm and a heat flux of 104 Wm-2, then again after a height of 22mm and 14·103Wm-2 and finally after a height of 45mm and 18·103 Wm-2. The reason for the rapid decrease in efficiency of the NePCM bar from a value of 1 at the base to 0 at a height of 0.02m is the rapid decrease in temperature along its height. At the bottom of the NePCM bar, the temperature is at its maxximum , which range from about 200 °C to 300 °C, resulting in maximum efficiency. However, due to convective cooling, at a height of 0.02m, the temperature of the bar equals the ambient temperature, leading to minimum efficiency.
The changes in entransy dissipation rate in response to variations in the input heat flux by 10·103, 14·103, and 18·103 Wm-2, while maintaining a constant volume fraction ratio of 6% are depicted in Figure 12. The impact of increasing the input heat flux on the entransy dissipation value is significantly more pronounced than the effect of increasing the volume fraction of Al2O3 nanoparticles, as shown in Figure 8. Entransy dissipation values at a minimum heat flux of 104 Wm-2 become negative when the bar height is approximately 20mm. At the maximum heat flux of 18·103 Wm-2, the entransy dissipation rate turns negative beyond a bar height of 41mm.
The impact of altering the volume fraction ratio of Al2O3 nanoparticles on the modified dimension irreversibility ratio at a constant heat flux of 104 Wm-2, is depicted in Figure 13. The values of this ratio remain negative throughout the length when conducting heat through a NePCM liquefied bar without cooling. Only at the maximum height of the liquefied bar, which is about 0.035m does its value approach zero. In the case of liquefied bar cooling, the values of the modified dimension irreversibility ratio become positive and rapidly increase after a bar height of about 0.02m. The reason for the negative values of Δ is the fact that the temperature of the liquefied bar decreases with increasing distance from its bottom, causing a negative temperature gradient dT. At a height of 0.02m in the liquefied bar with air cooling, when the value of Δ is equal to zero, the temperature at that (s) is equal to the temperature at the bottom as shown in Figure 13. When NePCM is liquefied without cooling, the values of Δ are negative throughout the bar`s height, indicating that a temperature gradient directed from the bottom to the top has been established over the entire height of the bar.
Since the temperature of the NePCM bar is 20°C at a height of 0.02m, the value of the modified dimension irreversibility ratio is zero, Δ=0. This scenario pertains to the convective cooling of the NePCM bar. In the absence of convective cooling, the value of Δ is zero only at the end of the bar, specifically at a height of 0.034 m, which is a result of its temperature at that point. Due to the conductive thermal resistance and the limited time of 500 seconds, the top of the NePCM bar remains unheated and maintains an ambient temperature of 20 °C.
For a constant volume fraction ratio of Al2O3 nanoparticles at 6% and varying input heat flux, Figure 14 shows the modified dimension irreversibility ratio. Above a bar height of 0.02m and a minimum heat flux of 104 Wm-2, the ratio Δ increases rapidly from zero during conductive heating of the NePCM liquefied bar entering the positive region. During liquefied bar cooling, the modified dimension irreversibility ratio values are negative up to a bar height of approximately 0.035m, after which Δ equals zero. The negative Δ values stem from the fact that the temperature of the liquefied bar at z=s, is the same as the temperature at the bar`s bottom.The negative value of the modified dimension irreversibility ratio is due to the decrease in temperature of the NePCM bar, resulting in a negative temperature gradient along its height. When convective cooling is present, the temperature gradient values between the NePCM bar and the ambient are smaller compared to when there is no convective cooling. This leads to a higher slope for the modified dimension irreversibility ratio(show as dashed lines in Figure 14). As results of convective cooling of the NePCM bar rapidly drops below the NePCM melting temperature of 58 °C.
When the input heat flux changes in the case of liquefied bar air cooling, the fastest decrease in temperature (dT) occurs at a minimum heat flux of 104 Wm-2, as shown in Figure 14. The situation differs for the case of liquefied bar without air cooling, where the slowest temperature increase occurs at the minimum heat flux of 104 Wm-2. The impact of changing the input heat flux on the modified irreversibility ratio is more significant in the case of NePCM without cooling compared to when air cooling of the liquefied bar is present. Sensitivity analysis determines the variability of output results from a mathematical model based on changes in input variables, reveals the following:
-
There is no effect on the thermal entropy of the liquefied NePCM bar when increasing the volume fraction ratio from 3% to 9%. This is observed at a constant heat flux of 104 Wm-2 and a height of the liquefied bar of 0.012m.
-
However, with an increase in the volume fraction ratio from 3% to 9%, at a constant heat flux of 104 Wm-2 and a height of the liquefied bar of 0.02m, the NePCM bar efficiency decreases by 99%.
-
The entransy dissipation value decreases by 50% and is not affected by the volume fraction ratio at a liquefied bar height of 0.015m and a heat flux of 104 Wm-2 for the case without bar cooling. However, with a liquefied bar height of 0.02m and a heat flux of 104 Wm-2, entransy dissipation decreases by 100% with bar cooling, becoming negative for bar heights over 0.02m.
-
The thermal entropy value of the liquefied NePCM bar increases by an average of 110% without cooling at a volume fraction ratio of 6% and an 80% increase in heat flux, with the bar height reaching up to 0.02m.
-
The entransy dissipation ratio of the liquefied NePCM bar at 0.035m without cooling is not affected by the increase in heat flux. However, with bar cooling the entransy dissipation decreases by about 98% when the heat flux increases by 80% and the bar height is up to 0.01m.
Based on the experimental tests conducted, the temperature of the liquefied NePCM bar with the specified restrictions is shown in Figure 15. The volume fraction ratio is limited to 0.3% to prevent nanoparticle agglomeration. The input flux at the bottom of the bar ranges from 8500 Wm-2 to 12000 Wm-2. The cylindrical NePCM bar, without external cooling, is coated with thermal insulation material. After being heated for 600 seconds, it is removed, and a thermographic thermogram is produced. The temperature distributions obtained are displayed in Figure 15a and 15b. In the second case, as illustrated in Figure 15(c, d), the NePCM bar is not thermally insulated. This means that heat is applied to the bottom of the bar and subjected to air forced convection due to air-flow from the outer surface of the bar.
The increased heat transfer from forced convection causes a decrease in temperature at the bottom of the NePCM bar. Additionally, forced convection lowers the total height of the liquefied NePCM bar, enabling it to reach temperatures below the PCM melting point of 58°C more quickly. In the test conducted, the maximum height of the liquefied NePCM bar is 37mm (refer to Figure 15b), achieved with a maximum heating time of 600 seconds and a maximum input flux of 12000 Wm-2 without the need for air cooling.

4. Conclusion

An analytical model of transient thermal irreversibility in nano-enhanced phase change material (NePCM) in the form of a cylindrical bar during its heating and liquefaction has been developed. The analysis of combined conductive and convective heat transfers inside and around the NePCM bar allows for the evaluation of the impact of physical parameters on thermal irreversibilities.
In the final conclusions, based on the establishment of the methodology, limitations and variations of the adopted physical parameters, the key results of the analysis are discussed as follows:
-
The effect of increasing the volume fraction ratio of Al2O3 nanoparticles in basic PCM results in an increase in the melting height and a decrease in the rate of convective cooling of NePCM bars.
-
The transient thermal entropy during the liquefaction of NePCM bar is significantly lower compared to the case of convective cooling of the liquefied NePCM bar.
-
Changing the value of the input heat flux has a significant impact on both the intensity and rate of change of the transient thermal entropy.
-
When it comes to the efficiency of the NePCM bar, varying the input heat flux has no significant effect at lower heights of the liquefaction NePCM bar.
-
The impact of the volume fraction ratio of Al2O3 nanoparticles on the entransy dissipation rate of NePCM bars is negligible compared to the variation in the input heat flux.
Future research could investigate the influence of different types of hybrid NePCM, longer heating times, and the establishment of natural convection on the outer surface of the NePCM bar at various angles of inclination.

Funding

This research received no funding.

Data Availability Statement

The data are contained within the article.

Conflicts of Interest

The author declares no conflicts of interest.

Nomenclature

cpcm.o specific heat capacity of PCM, kJkg-1K-1
cp specific heat capacity of nanoparticles, kJkg-1K-1
cpcm specific heat capacity of nano-enhanced phase change material, kJkg-1K-1
ipcm specific enthalpy of nano-enhanced phase change material, kJkg-1
ip specific enthalpy of nanoparticles, kJkg-1
s liquefied bar height, m
tpcm temperature of liquefied bar in NePCM, °C
tpcm.o temperature of solid bar in NePCM, °C
tm temperature of phase change in PCM, °C
apcm thermal diffusivity of nano-enhanced phase change material, m2 s-1
tair ambient air temperature, °C
Epcm.conv entransy dissipation rate of NePCM in a liquefied bar is influenced by convective heat transfer, Wm-2K
Spcm.cond thermal entropy of NePCM in a liquefied bar is influenced by conductive heat transfer, Wm-1K-1
Spcm.conv thermal entropy of NePCM in a liquefied bar is influenced by convective cooling, Wm-1K-1
Epcm.cond entransy dissipation rate of NePCM in a liquefied bar is influenced by conductive heat transfer, Wm-2K
Greek symbols
φ volume fraction ratio of nanoparticles,-
qo inlet heat flux into the bottom of the bar, Wm-2
τ time, s
λpcm.o thermal conductivity coefficient of PCM, Wm-1 K-1
λpcm thermal conductivity coefficient of NePCM, Wm-1 K-1
λp thermal conductivity coefficient of nanoparticles, Wm-1 K-1
αpcm convection heat transfer coefficient, Wm-2 K-1
ρpcm.o density of PCM, kgm-3
ρpcm density of NePCM, kgm-3
ρp density of nanoparticles, kgm-3
ψ dimension irreversibility ratio, K2

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Figure 1. Methodological approach to the analysis and testing of nano-enhanced phase change material liquefaction.
Figure 1. Methodological approach to the analysis and testing of nano-enhanced phase change material liquefaction.
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Figure 2. a) By heating, the bottom transitions from the solid to the liquid phase of NePCM. b) Cool the liquefied cylindrical bar with cross-flow air.
Figure 2. a) By heating, the bottom transitions from the solid to the liquid phase of NePCM. b) Cool the liquefied cylindrical bar with cross-flow air.
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Figure 3. Preparation and heating of NePCM inside a vertical cylindrical vessel - experimental testing.
Figure 3. Preparation and heating of NePCM inside a vertical cylindrical vessel - experimental testing.
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Figure 4. Infrared thermal imaging analysis was used to analyze the heating and phase change of NePCM on the outer surface inside a cylindrical vessel.
Figure 4. Infrared thermal imaging analysis was used to analyze the heating and phase change of NePCM on the outer surface inside a cylindrical vessel.
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Figure 5. The temperature distribution of the liquefied NePCM bar varies depending on the volume fraction ratio of Al2O3 nanoparticles.
Figure 5. The temperature distribution of the liquefied NePCM bar varies depending on the volume fraction ratio of Al2O3 nanoparticles.
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Figure 6. The thermal entropy of a liquefied NePCM bar, was studied by varying the volume fraction ratio of Al2O3 nanoparticles.
Figure 6. The thermal entropy of a liquefied NePCM bar, was studied by varying the volume fraction ratio of Al2O3 nanoparticles.
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Figure 7. The efficiency of NePCM liquefied bars varies depending on the volume fraction ratio of Al2O3 nanoparticles.
Figure 7. The efficiency of NePCM liquefied bars varies depending on the volume fraction ratio of Al2O3 nanoparticles.
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Figure 8. Entransy dissipation of a liquefied NePCM bar with varying volume fraction ratios of Al2O3 nanoparticles.
Figure 8. Entransy dissipation of a liquefied NePCM bar with varying volume fraction ratios of Al2O3 nanoparticles.
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Figure 9. The temperature of the liquefied NePCM bar varies as the input heat flux changes.
Figure 9. The temperature of the liquefied NePCM bar varies as the input heat flux changes.
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Figure 10. The thermal entropy of the liquefied NePCM bar varies with the heat flux.
Figure 10. The thermal entropy of the liquefied NePCM bar varies with the heat flux.
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Figure 11. The efficiency of NePCM liquefied bar is determined by the input heat flux.
Figure 11. The efficiency of NePCM liquefied bar is determined by the input heat flux.
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Figure 12. The entransy dissipation of a liquefied NePCM bar varies with the heat flux.
Figure 12. The entransy dissipation of a liquefied NePCM bar varies with the heat flux.
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Figure 13. Modified dimension irreversibility ratio - variation of volume fraction ratio of Al2O3 nanoparticles.
Figure 13. Modified dimension irreversibility ratio - variation of volume fraction ratio of Al2O3 nanoparticles.
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Figure 14. Modified dimension irreversibility ratio - variation of heat flux.
Figure 14. Modified dimension irreversibility ratio - variation of heat flux.
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Figure 15. The temperature distribution along the length of the liquefied bar was studied for cases of both cooling and non-cooling, considering variations in the process parameters.
Figure 15. The temperature distribution along the length of the liquefied bar was studied for cases of both cooling and non-cooling, considering variations in the process parameters.
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Table 1. Physical properties of nanoparticles and the base phase change material (PCM).
Table 1. Physical properties of nanoparticles and the base phase change material (PCM).
Properties of nanoparticles (Al2O3) Properties of the base PCM - sodium acetate trihydrate
λp
[Wm-1K-1]
ρp
[kgm-3]
cp
[Jkg-1K-1]
ibf
[kJkg-1]
λbf
[Wm-1K-1]
ρbf
[kgm-3]
cbf
[Jkg-1K-1]
40 3970 756 264 0.387 1450 3100
Table 2. Characteristic control parameters.
Table 2. Characteristic control parameters.
Control parameter Value
heat flux 8500 Wm2, 10000 Wm2 , 12000 Wm2 , 14000 Wm2 ,18000 Wm2
heating time 200s , 500s, 600s
volume fraction ratio of Al2O3 nanoparticles 3% , 6%, 9%
liquified bar height to 0.035m
bottom bar temperature from 115 °C to 350 °C
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Copyright: This open access article is published under a Creative Commons CC BY 4.0 license, which permit the free download, distribution, and reuse, provided that the author and preprint are cited in any reuse.
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