Submitted:
06 August 2024
Posted:
07 August 2024
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Abstract
Keywords:
1. Introduction
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- Chemical interaction with liquid electrolyte (consisting mainly of cryolite Na3AlF, enhanced by erosion of circulating metal and the electrolyte.
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- Oxidation of the upper part of side wall (above the bath) in complex oxidative-reduction atmosphere of CO/CO2 and vapors of fluorine and sodium compounds.
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- Erosion of circulating metal and electrolyte with particles of alumina.
2. Materials and Methods
3. Results
3.1. Corrosion and Oxidation of Si3N4-SiC Materials in Industrial Al Reduction Cells
3.2. Corrosion and Oxidation of Si3N4-SiC Materials at Laboratory Corrosion Testing
4. Discussion
4.1. On Corrosion and Oxidation of Si3N4-SiC Materials in Al Reduction Cell and at Lab Testing
4.2. On Priority of Corrosion Resistance of Silicon Carbide over Silicon Nitride and of α-Silicon Nitride over β-Silicon Nitride
5. Conclusions
- More probably the reactions of Silicon Carbide and Silicon Nitride with molten cryolite proceed via the stage of pre oxidation. The corrosion of Si3N4-SiC materials in Aluminium reduction cell may proceed due to the reactions with gases and with liquid substances. A major part of the oxidation reactions of Silicon Carbide and Silicon Nitride proceed with positive volume effect.
- In current research the results of chemical and phase analysis of Si3N4-SiC materials after lab corrosion test to molten cryolite in the zones differ (above the level of molten cryolite, in the zone of the level of the melt and below the level of the melt of cryolite).
- There is no direct indication of the influence of silicon nitride modifications on the bulk volume loss in Si3N4-SiC materials, yet according to SEM and XRD α-Si3N4 in the zone of reaction (maximal exposure) dissolves a little bit quicker, than β-Si3N4 and that silicon nitride disappears in course of chemical interactions a little bit more quickly than silicon carbide.
Acknowledgments
References
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| Test | electrolysis | Pre oxidation | atmosphere | Movement of specimen rods |
| SINTEF Skybakmoen [3,4] | yes | no | Air. Some vapors (mainly NaAIF4) and C02/ CO from the burning anode. | No. |
| Lacournet [5] | no | yes | air. Some vapors (mainly NaAIF4) | No |
| LIRR [6,7,8] | yes | no | Some vapors (mainly NaAIF4). CO2 flow | Yes. Rotation of rods |
| RUSAL Proshkin [9] | no | no | Some vapors (mainly NaAIF4). Air | Yes. Specimen rods are dipped in the cryolite and taken out |
| No | Apparent density (initial), g/sm3 | Apparent density (after 180 days), g/sm3 | Open porosity (initial), % | Open porosity (after 180 days), % |
|---|---|---|---|---|
| 1 | 2,68 | 2,75 | 15,8 | 10,4 |
| 2 | 2,68 | 2.77 | 15,6 | 7,5 |
| Composition, mass.% | Service time, months | comments | |||||
|---|---|---|---|---|---|---|---|
| SiC | Si3N4 | SiO2 | Si | Oxides, including Na2SiO3 | |||
| 1 [11] | 50,7 | 16,62 | 11,1 | - | 21,58 | 46 | - |
| 2 | 73,1 | 15,4 | 7,3 | - | 2,2 | 39 | Upper part |
| 3 | 68,1 | 18,2 | 7,2 | - | 6,5 | 39 | Lower part |
| 4 | 73,7 | 23,3 | 1,65 | 0,34 | 0,98 | 36 | Upper part |
| 5 | 71 | 25,3 | 2,3 | 0,3 | 1,1 | 36 | Lower part |
| SiC, % | β-Si3N4, % | α-Si3N4, % | α/β | Σ Si3N4, % | Si3N4/SiC | Si2ON2, % | Si, % | SiO2, % | |
| before corrosion test | 81,6 | 5 | 10,1 | 2,02 | 15,1 | 0,185 | 3 | 0,3 | - |
| after corrosion test | |||||||||
| upper part | 73,3 | 6,7 | 10,5 | 1,57 | 17,2 | 0,23 | 4,5 | 5 | - |
| corrosion zone | 81,6 | 9 | 3,1 | 0,34 | 12,1 | 0,148 | 6,3 | - | - |
| lower part, dipped in cryolite | 76,3 | 6,7 | 11,1 | 1,66 | 17,8 | 0,23 | 3,5 | - | 2,4 |
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