Full Factorial Design Synthesis of Silver Nanoparticles Using Origanum vulgare

1. Introduction

Silver Nanoparticles (AgNPs) have demonstrated excellent antimicrobial activities against a variety of microorganisms, which makes them suitable for materials used in medical products [1]. Nano silver also has been used in textiles, coated water filters, in treatment of mental illness and other areas [2].

Among various synthesis methods, green synthesis of AgNPs has received attention because it involves microorganisms and biomolecules, is eco-friendly and cheap [3,4]. Silver, gold and other metallic nanoparticles can be synthesized using plant extracts obtained from dry or fresh leaves, fruits, and seeds [4]. In a typical reaction, a metal salt solution is mixed with the extract, and a reduction of the metal ion occurs [4], with simultaneous capping of the formed nanoparticle [5]. A range of factors control the reaction such as metal salt and extract concentration, pH, incubation time and temperature [5,6].

Oregano (Origanum vulgare L.), is an aromatic herb rich in antioxidant compounds including phenolic acids, flavonoids and essential oils such as thymol, having as a result health benefits on human body [7]. Origanum mediated synthesized Ag NPs have been proposed as alternative antibacterial agents [8,9]. Silver nitrate (AgNO₃) aqueous solution with concentrations ranging from 0.5 mM up to 100 mM have been reported [1,9,10,11,12], used as the precursor for silver ions. The effects of reaction time and temperature were investigated [12].

In this work the combined effects of metal salt and extract concentrations, pH, incubation time and temperature were investigated using a full factorial design and response surface methodology. The UV – Vis absorption peak wavelength λ₀, the area under the absorption curve (A) and the Full Width at Half Maximum (FWHM) were used as the responses. To our knowledge this is the first time such a work is reported for AgNPs synthesized using Oregano.

2. Materials and Methods

2.1. Chemicals – Oregano Extract

AgNO₃ aqueous solution (0.1M) and sodium hydroxide (NaOH) pellets were purchased from Sigma Aldrich (Steinheim, Germany). Dried oregano (grown in the island of Lemnos) leaves were purchased from a local herb store in Lemnos Greece.

The Oregano Extract (OE) was prepared as follows: 3.76 gr of dried oregano leaves were boiled in 100 ml distilled water for 10 minutes. The final extract was obtained with filtering using cheesecloth. The extract was stored at 4 °C for future experiments.

2.2. Silver Nanoparticle Synthesis

A final volume of 2.5 mL aqueous solution was used in all synthesis unless otherwise stated. AgNO₃ at a concentration ($C_{{AgNO}_3}$) range 0.25 – 2 mM was used as the precursor of silver ions [13]. The reaction started by adding OE at a concentration ($C_{ext})$ in the range (0.8 – 20 % v/v). NaOH at a concentration ($C_{NaOH}$) range (0 – 7.9 mM) was also added. In a typical synthesis procedure, a mixture of AgNO₃, OE and NaOH at specific concentrations was heated in a water bath at a temperature (incubation Temperature) of 60 °C, for 1 h (incubation Time). All synthesis was performed in the dark without stirring.

2.3. Characterization techniques

UV – Vis spectroscopy measurements were performed using the Perkin Elmer – Lambda 25, UV – Vis spectrophotometer, in the spectral range 340 – 700 nm, using 1 mL cuvettes with 1 cm pathlength.

X- Ray Diffraction Patterns (XRD) and Fourier Transform Infrared (FTIR) experiments were carried out as described in a previous work [13]. The AgNPs investigated with these techniques (XRD and FTIR), were prepared with the following conditions: AgNO₃ concentration 1 mM, OE concentration 2 % v/v, and NaOH concentration 2 mM. The obtained nanoparticles were centrifuged at 20000 G, for 30 minutes at 4 °C, prior to these measurements.

2.4. Statistical Analysis and Experimental Design

As in a previous work [13], nanoparticle formation was observed by visual inspection for a colour change of the reaction solution and measuring the UV – Vis absorbance of an aliquot. The UV – Vis spectra were fitted using a Voigt profile [14] with fitting parameters [13]: the peak wavelength (λ₀) at maximum absorption, the Full Width at Half Maximum (FWHM), and the peak area under the UV – Vis curve (A). The best fit of the UV – Vis absorption spectra was found using the routine Peak Analyzer of the software Origin Pro (version 2020). The quality of fit was determined using the R square regression coefficient ($R^2\ge 0.99$), and the fit significance was examined using ANalysis Of Variance (ANOVA) (p-value smaller than 0.05) [13].

The combined effects of the three independent factors: OE concentration (X₁), AgNO₃ concentration (X₂), and NaOH concentration (X₃), on the measured UV- Vis spectra using as responses the above fitting parameters were investigated using Full Factorial Design (FFD) under Response Surface Methodology (RSM). Three levels were used for each factor: (-1, 0 , and 1). Each of the factors was coded using the following equation [15]:

$$X_i=\frac{x_i-x_{oi}}{\Delta x_i}, i=\mathrm{1,2},3$$

(1)

where X_i and x_i the coded and the actual value of independent factor i, x_oi the central value (level 0) of factor I, and Δx_i the step change of x_i corresponding to a unit change of the coded value [16].

The central values for the experimental design were: AgNO₃ concentration 1 mM, OE concentration 2 % v/v, and NaOH concentration 1 mM, with corresponding steps 0.5 mM, 1.2 % v/v, 1 mM respectively. The experimental design consisted of 27 runs (Table 1), and each of the runs was repeated three times. These factors and their values were selected after preliminary experiments.

A second order polynomial was obtained for each response as function of the coded values (X_i) of the independent factors [13,17]:

$$Y_{\left(response\right)}={\beta }_0+\sum _{\iota }{\beta }_i{X}_i+\sum _{i,i}{\beta }_{i,i}{X}_i^2+\sum _{i,j}{\beta }_{i,j}{X}_i{X}_j$$

(2)

where β’s are the regression coefficients [13,18].

Standard procedures were applied to assess the quality of the regression polynomials [19]. ANOVA was applied to assess the significance and adequacy of the model., as well as the significance of the regression coefficients appearing in the derived polynomial [20].

The magnitude and sign of the regression coefficients, and Pareto analysis [21], were used as a measure of the importance of the various independent factors and their interactions at significance level 5% (p-value < 0.05), unless otherwise stated. Not statistically significant terms were excluded from the polynomial models except of those required for a hierarchical mode [13].

3. Results and Discussion

3.1. UV – Vis spectra analysis

An absorption peak within the range of 400 – 450 nm, is indicative of AgNPs formation, which is attributed to a surface plasmon resonance [22,23,24]. Colour change of the reaction mixture also allows visual monitoring of AgNP formation [25].

In Figure 1, the combined effects of OE and NaOH concentrations on the UV – Vis spectra are plotted. A better absorption curve can be observed at the lowest extract concentration (OE 2 % v/v Figure 1a), with the presence of NaOH. A Voigt profile has been shown to fit adequate with UV – Vis spectra of AgNPs solution in a previous study, providing a method of correlation between nanoparticle formation and synthesis parameters [13]. A single Voigt profile was suitable and in this work for the lowest extract concentration. Agglomerated or ill – formed nanoparticles [26], their crystallinity [27,28], and charge transfer between nanoparticles can influence the observed UV- Vis spectrum [29].

The addition of NaOH changes the pH of the solution. The pH of the reaction changes the chemical nature of the extract, which has an effect to change its performance and rate of reduction and therefore nanoparticle synthesis [30]. The size and shape of silver nanoparticles are affected from the pH of the reaction solution [31,32,33,34]. This was investigated further with the addition of hydrochloric acid (HCl), which did not produce any nanoparticles as shown in Figure 2.

The fitting parameters used in the Voigt profile are related to nanoparticle size, shape, yield and size distribution [13]. The aim was to determine the appropriate conditions that produce smallest peak wavelength with maximum peak area and narrowest FWHM. The investigation showed (see Supporting Information: Figures S1–S3, and Tables S1 and S2), that this is possible at incubation temperature of 60 °C, incubation time 1h, and NaOH concentration in the range (0 – 2 mM).

The corresponding ranges of OE and AgNO₃ concentrations were investigated in a similar manner as shown in Figure 3. The investigation (see Supporting Information: Table S3) determined a range (0.5 – 1.5 mM) for AgNO₃ and (0.8 – 3.2 % v/v) for OE concentrations.

3.2. Statistical modelling of AgNPs synthesis

In order to elucidate on, the effect of all independent factors as well as their interactions, on the AgNPs synthesis, a quadratic regression model was applied (Equation 2), for each response. The ANOVA for each response is given in Table 2, Table 3 and Table 4.

A p-value smaller than 0.001, can be observed for the quadratic model for both the peak wavelength at maximum λ₀ (Table 2), and the peak area A (Table 3) indicating that the quadratic model was suitable for both responses. This is further supported by the large value of the F statistic. In contrast, a pure model can be observed for the FWHM (Table 4) (p-value = 0.1435) and F = 1.56. The coefficient of determination (R²) of the models for the peak wavelength was 93.92%, whereas for the peak area was 89.41%, which indicates a good correlation between observed and predicted values [15,17,35]. The model adequacy was tested by applying standard diagnostic tools (See Supplementary Material) [19,20]

The regression coefficients for the wavelength at peak maximum λ₀ are given in Table 5. The wavelength is affected mainly from the NaOH concentration (X₃), followed by equal contribution from OE (X₁), and AgNO₃ (X₂) concentrations. A large contribution appears from the quadratic term of NaOH concentration. A small contribution also appears from the interaction term X₂X₃ of AgNO₃ and NaOH concentrations. Terms were NaOH concentration appears, contribute negatively to the peak wavelength.

The response surface (peak wavelength) for AgNPs synthesis therefore is provided by the following second order polynomial:

$$Y_{(peak wavelength)}=412.4+2.21X_1+2.27X_2-18.16X_3-1.47X_2{X}_3+14.56X_3^2$$

(3)

The regression coefficients for the peak area A are given in Table 6. The area is affected almost equally from NaOH (X₃) and AgNO₃ (X₂) concentrations, followed by the OE (X₁) concentration. A large contribution appears from the interaction term X₂X₃ of AgNO₃ and NaOH concentrations, followed by a smaller contribution from the interaction terms X₁X₂ of OE and AgNO₃ concentrations, and the interaction X₁X₃ with negative sign of OE and NaOH concentrations. A large negative contribution appears for the quadratic terms of both AgNO₃ and NaOH concentrations.

The response surface (peak area) for AgNPs synthesis therefore is provided by the following second order polynomial:

$$\begin{gathered} Y_{\left(peak area\right)}=114.44+13.49X_1+31.29X_2+49.8X_3+ \\ +8.49X_1{X}_2-9.3X_1{X}_3+24.39X_2{X}_3-9.3X_2^2-15.49X_3^2 \end{gathered}$$

(4)

Pareto analysis percentages are shown in Table 7, for the wavelength at peak maximum λ₀, and the peak area A quadratic model terms. In both cases the largest contribution comes from the NaOH concentration (X₃) with values 59.53% (wavelength) and 52.53% (area). A total of 97.8% for the peak wavelength is influence by the linear and quadratic term of NaOH concentration, in contrast to 57.61% for the peak area. The peak area is correlated to the quantity of formed nanoparticles which should depend on both AgNO₃ (20.74%) and OE concentrations (3.85%). This is not sufficient however, for the synthesis of nanoparticles as the presence of NaOH plays a crucial role, in both the number of formed nanoparticles (area) and their size (wavelength). This agrees, with previous work reporting the effect of pH on nanoparticle size [30,32,34].

Examination of the data (Table 1) revealed that the best UV- Vis spectra in terms of minimum wavelength λ₀ at peak maximum, minimum FWHM and maximum area A, can be obtained for the factor combination corresponding to experimental run 23. This run corresponds to an actual OE concentration of 0.8 %v/v, AgNO₃ concentration 1 mM, and NaOH concentration 1 mM. The measured peak wavelength 409 nm is smaller than the reported values by other groups [1,9,10,11,12], who have not investigated pH effects.

3.3. XRD

XRD pattern of dry powder obtained from the formed AgNPs was achieved. The analysis exhibited poor crystallinity of the sample with a broad peak formed ~25° possibly caused by the Oregano, although Ag contributions superimposed on the board pattern are visible (Figure 4). This is rational since the characteristic peaks of AgNPs are not easily recognizable when synthesized using natural products [36,37,38,39].

3.4. FTIR

FTIR was used to identify the ligands that surround the nanoparticle surface. Seven absorption bands appear in the spectrum (Figure 5). The weak band at 3749 cm^-1, indicates the presence of polyphenols due to the binding of silver ions with hydroxyl group [13,40]. The band at 3438 cm^-1 originates either from O-H or NH stretching vibration [41,42]. The band at 2961 cm^-1 indicates C-H stretching for an alkane [43]. The small shoulder formed at 2850 cm^-1 and 2918 cm^-1 arises from the C-H stretching vibrations either from -C-H- or -C-H₂ – aliphatic compounds [41,42]. The band at 1636 cm^-1 is attributed to the C-N and C-C stretching [13,40]. The sharp band at 1384 cm^-1 corresponds to the N=O symmetry stretching typical of the nitro compounds [13,40]. The bands at 1056 cm^-1 and 1112 cm^-1 are assigned to stretching vibration C-O [44] . The band around 836 cm^-1 could be attributed to out-of-plane C-H wagging vibrations, the most significant signal used in distinguishing between different types of aromatic ring substitution [45].

4. Conclusions

The NaOH concentration or equivalent the pH of the solution, is the main factor that influences the nanoparticle synthesis both in terms of size and quantity. The proposed model opens the possibility for size tunning of silver nanoparticles synthesized by Oregano extract. A Voigt function could be fitted on the UV-Vis spectra, with parameters the wavelength at peak maximum λ₀, the peak area A under the curve, and the Full Width at Half Maximum. A quadratic model can be fitted on both the wavelength λ₀, and the area A.