Submitted:
09 January 2023
Posted:
13 January 2023
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Abstract
Keywords:
1. Introduction
- The groups of absolutely different materials with approximated TE-MoE relation are determined, and glassed materials, including polymers and FRP, are in this number.
- The approximated CTE ()-MoE () relation under normal temperature is suggested with following formula
- The theoretical energy model of TE-MoE relation is proposed. The theory is based on bonds’ harmonical/unharmonical vibrations frequencies determination. As the more directly related with the main sequence rule the following function with heat capacities (C) and temperature (T) factors is proposed
- What is the accuracy of approximated CTE-MoE relation for thermosetting polymers and FRPs’? Research data includes the wide variety of approximation.
- Is the approximated CTE-MoE relation depending on temperature? The fact relation (1) between CTE and MoE is not depending on temperature, but the Barker’s theory model (2) has the temperature factor.
- Could be the CTE-MoE relation model be realized on the base of physical properties of polymer supramolecular structure? The energy model is very difficult to application and practical prediction of composites’ elasticity or expansion.
- Experimental research of MoE and CTE of thermosetting polymers and FRPs under heating including Tg before and after thermo-relaxation to determine accuracy of approximated CTE-MoE relation.
- Determination of the approximated CTE-MoE relations dependence on temperature and universality limits.
- Realizing the supramolecular relaxation model as a function MoE = f(CTE) of CTE-MoE relation of thermosetting polymers and FRPs using previous experience in supramolecular modeling of composites elasticity and TE.
2. Materials and Methods
2.1. Materials
- Epoxy resin KER 828, with the following main characteristics: Epoxy Group Content (EGC) 5308 mmol/kg, Epoxide Equivalent Weight (EEW) 188.5 g/eq, viscosity at 25 °C 12.7 Pa.s, HCl 116 mg/kg, and total chlorine 1011 mg/kg. Manufacturer: KUMHO P&B Chemicals, Gwangju, South Korea.
- Hardener for epoxy resin methyl tetrahydrophthalic anhydride with the following main characteristics: viscosity at 25 °C 63 Pa.s, anhydride content 42.4%, volatile fraction content 0.55%, and free acid 0.1%. Manufacturer: ASAMBLY Chemicals company Ltd., Nanjing, China.
- Alkofen (epoxy resin curing accelerator) with the following main characteristics: viscosity at 25 °C 150 Pa.s, molecular formula C15H27N3O, molecular weight 265, and amine value 600 mg KOH/g. Manufacturer: Epital JSC, Moscow, Russian Federation.
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- thickness, 0.27 +0.01 / -0.02 mm;
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- Surface density, 260 +25 / -25 g/m2;
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- number of yarns per 1 cm of fabric on the basis 12 +/- 1;
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- number of yarns per 1 cm of fabric on the weft 8 +/- 1;
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- weave-plain;
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- oiling agent-aminosilane.
2.2. Methods
2.2.1. Long Heat Treatment (Thermal Aging)
2.2.2. Dilatometric Investigation
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- Temperature range: 20–1500°C
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- Colding and heating intensity: 0.01 °C /min – 50 K/min (5 К/min in experiment)
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- Etalon: Al2O3
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- Linear range: 500 mcm
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- Sample length: max. 28 mm
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- Sample diameter: max. 12 mm
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- Expanding Δl accuracy: 0.125 nm
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- Atmosphere: inertial dynamic argon with gas flowing controller
2.2.3. Investigation of Elasticity Modulus Under Heating
3. Results
3.1. Experiment Results
- The polymers’ glassing temperature Tg can be determined using dilatation method by breaking point of thermal expansion (TE) where non-linear TE, with increasing CTE, becomes linear with constant CTE.
- Under heating, after Tg, polymers and filled polymers loses their elasticity absolutely. Thermo-relaxed polymers, filled polymers and FRPs, after Tg, lose elasticity sharply but can keep it depending on conditions until relatively high temperatures (160…2000C).
- Long heat treatment (thermo-relaxation TR) significantly changes all properties of polymers and polymer composites: Tg grows to 30…40%, TE decreases, temperature of coworking of components in composites and their elasticity keeps growing in several times.
- TE curves have inversive character in relation with MoE under heating curves.
3.2. Supramolecular Relaxation Model of CTE-MoE Relation of Thermosetting Polymers and FRPs
3.3. Testing of relations’ MoE-CTE models
| Composition | Parameter/Function | T, 0C | Average | Cv, % | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 20 | 75 | 100 | 130 | 160 | ||||||
| EP | , MPa | 3300 | 2700 | 1700 | 164 | 0 | - | - | - | |
| , K-1, 106 | 21,0 | 26,0 | 38,0 | 57,0 | 125,9 | 128,0 | - | - | ||
| , MPa.K2 | 1455300 | 1825200 | 2454800 | 532836 | 0 | - | 1911767 | 37 | ||
| , MPa | 3948 | 3388 | 2418 | 167 | 0 | - | 3251 | 34 | ||
| EP/TR | , MPa | 3200 | 2920 | 2500 | 1924 | 354 | - | - | - | |
| , K-1, 106 | 36,0 | 40,0 | 42,6 | 50,4 | 54,0 | 79,3 | - | - | ||
| , MPa.K2 | 4147200 | 4672000 | 4536900 | 4887267 | 1032264 | - | 4560841 | 12 | ||
| , MPa | 5861 | 5892 | 5402 | 5279 | 360 | - | 5608 | 10 | ||
| EP+FA | , MPa | 8000 | 5760 | 180 | 0 | - | - | - | ||
| , K-1, 106 | 60,0 | 73,0 | 100,0 | 125,9 | 208,0 | - | - | |||
| , MPa.K2 | 28800000 | 30695040 | 1800000 | 0 | - | 28654597 | 10 | |||
| , MPa | 11243 | 8875 | 347 | 0 | - | 10671 | 21 | |||
| EP+FA/TR | , MPa | 7070 | 6200 | 1000 | - | - | - | |||
| , K-1, 106 | 60,0 | 63,8 | 70,0 | 110,0 | - | - | ||||
| , MPa.K2 | 25452000 | 25236728 | 4900000 | - | 22927212 | 22 | ||||
| , MPa | 15554 | 14762 | 1009 | - | 14781 | 6 | ||||
| EP+T23 | , MPa | 9000 | 3560 | - | - | - | ||||
| , K-1, 106 | 10,2 | 8,30 | 22,0 | - | - | |||||
| , MPa.K2 | 936360 | 245248 | - | 1778917 | 22 | |||||
| , MPa | 16780 | 3562 | - | 29143 | 8 | |||||
| EP+T23/TR | , MPa | 11700 | - | - | - | |||||
| , K-1, 106 | 13,3 | 19,4 | - | - | ||||||
| , MPa.K2 | 2069613 | - | 2482331 | 38 | ||||||
| , MPa | 11707 | - | 48160 | 23 | ||||||
| EP+T23+FA | , MPa | - | - | - | ||||||
| , K-1, 106 | 22,9 | - | - | |||||||
| , MPa.K2 | - | 6533283 | 11 | |||||||
| , MPa | - | 89097 | 17 | |||||||
| EP+T23+FA/TR | , MPa | 14900 | 14800 | 13600 | 13050 | 6350 | - | - | - | |
| , K-1, 106 | 5,5 | 5,8 | 6,9 | 8,0 | 7,0 | 11,6 | - | - | ||
| , MPa.K2 | 450725 | 497872 | 647496 | 835200 | 311150 | - | 607823 | 49 | ||
| , MPa | 28334 | 29600 | 33566 | 42050 | 6353 | - | 33388 | 32 | ||
4. Conclusions
Funding
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| № | Composite | Name | Dilatometry | Modulus of elasticity |
|---|---|---|---|---|
| 1 | Epoxy binder | EP | + | + |
| 2 | Epoxy binder + glass fabric T23 | EP+T23 | + | + |
| 3 | Epoxy binder 70% + fly ash 30% | EP+FA | + | + |
| 4 | Epoxy binder 70% + fly ash 30% + glass fabric T23 | EP+T23+FA | + | + |
| , % | Polymers and filled polymers | FRPs | Total |
|---|---|---|---|
| Barker’s model | 20 | 30 | 25 |
| Relaxation model | 18 | 20 | 19 |
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