Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Mechanically Enhanced Electrical Conductivity of Polydimethylsiloxane-Based Composites by a Hot Embossing Process

Version 1 : Received: 30 November 2018 / Approved: 3 December 2018 / Online: 3 December 2018 (07:09:52 CET)

A peer-reviewed article of this Preprint also exists.

Gao, X.; Huang, Y.; He, X.; Fan, X.; Liu, Y.; Xu, H.; Wu, D.; Wan, C. Mechanically Enhanced Electrical Conductivity of Polydimethylsiloxane-Based Composites by a Hot Embossing Process. Polymers 2019, 11, 56. Gao, X.; Huang, Y.; He, X.; Fan, X.; Liu, Y.; Xu, H.; Wu, D.; Wan, C. Mechanically Enhanced Electrical Conductivity of Polydimethylsiloxane-Based Composites by a Hot Embossing Process. Polymers 2019, 11, 56.

Abstract

Electrically conductive polymer composites are in high demand for modern technologies, however, the intrinsic brittleness of conducting conjugated polymers and the moderate electrical conductivity of engineering polymer/carbon composites have highly constrained their applications. In this work, super high electrical conductive polymer composites were produced by a novel hot embossing design. The polydimethylsiloxane (PDMS) composites containing short carbon fiber (SCF) exhibited an electrical percolation threshold at 0.45 wt%, and reached a saturated electrical conductivity of 49 S/m at 8 wt% of SCF. When reduced the sample thickness from 1.0 mm to 0.1 mm by the hot embossing process, a compression-induced percolation threshold occurred at 0.3 wt%, while the electrical conductivity was further enhanced to 378 S/m at 8 wt% SCF. Furthermore, the additional of a second nanofiller of 1 wt%, such as carbon nanotube or conducting carbon black further increased the electrical conductivity of the PDMS/SCF (8 wt%) composites to 909 S/m and 657 S/m, respectively. The synergy of the densified conducting filler network by the mechanical compression and the hierarchical micro-/nanoscale filler approach has realize super high electrical conductive yet mechanical flexible polymer composites for modern flexible electronics applications.

Keywords

electrical conducting network; forced assembly; compression-induced percolation threshold; hybrid filler; synergy

Subject

Chemistry and Materials Science, Polymers and Plastics

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