Taking a certain type of test centrifuge as the research object, the finite element model of the test centrifuge is established, the vibration characteristics and aerodynamic performance of the test centrifuge are analyzed, and the structural optimization design of the test centrifuge is carried out. In this paper, the load is applied according to the actual working condition of a certain type of test centrifuge. The vibration of the mounting seat of the test centrifuge is analyzed and the structure of the mounting seat is optimized. After optimization, the vibration of the mounting seat is 77.38 % lower than that of the original mounting seat. Then, the aerodynamic analysis of the test centrifuge is carried out. The analysis results show that the test centrifuge moves more smoothly under the whole package shell and the steady flow shell, and the resistance decreases and the shaft load decreases. Finally, the steady flow shell of the test centrifuge is optimized. The analysis shows that the increase of the width of the steady flow shell can reduce the resistance coefficient, which is helpful to the stability of the test centrifuge during operation and reduces the unbalanced response of the system caused by air resistance.

The two-stage direct thermal contact (2sDTC) process is a rapid dewatering approach for fluid fine tailings (FFT) that is integrated into an oil sands bitumen extraction plant to reduce tailings pond storage and freshwater usage. In the first stage, combustion gas directly contacts atomized FFT, vaporizing water and yielding dry solids and steam-rich hot gas. The second stage involves pond effluent water directly contacting the steam-rich hot gas, recovering heat and condensing moisture. Case studies confirm the technical feasibility of the integration. Benefits include producing a dry discharge, reducing tailings water discharge and conserving an equivalent to 0.2 barrels of freshwater per barrel of oil produced. Most importantly, these benefits incur no additional energy cost to the plant as the integration eliminates the energy penalty and CO2 emissions associated with FFT dewatering. Further capacity enhancement can be achieved by using centrifuge-concentrated FFT. The study reveals that FFT concentrated to ~50 wt% solids could still maintain its pump-ability and be accommodated by the 2sDTC process, leading to an integration which could dewater more FFT annually and conserve more freshwater ( 0.58 barrels per barrel of oil produced), with the sole energy requirement being the power to drive the centrifuge machinery.

Centrifuges are commonly required devices in medical diagnostics facilities as well as scientific laboratories. Although there are commercial and open source centrifuges, costs of the former and required electricity to operate the latter, limit accessibility in resource-constrained settings. There is a need for low-cost, human-powered, verified and reliable lab-scale centrifuge. This study provides the designs for a low-cost 100% 3-D printed centrifuge, which can be fabricated on any low-cost RepRap-class fused filament fabrication (FFF) or fused particle fabrication (FPF)-based 3-D printer. In addition, validation procedures are provided using a web camera and free and open source software. This paper provides the complete open source plans including instructions for fabrication and operation for a hand-powered centrifuge. This study successfully tested and validated the instrument, which can be operated anywhere in the world with no electricity inputs obtaining a radial velocity of over 1750rpm and over 50N of relative centrifugal force. Using commercial filament the instrument costs about US$25, which is less than half of all commercially available systems; however, the costs can be dropped further using recycled plastics on open source systems for over 99% savings. The results are discussed in the contexts of resource-constrained medical and scientific facilities.