Submitted:
30 December 2025
Posted:
31 December 2025
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Abstract

Keywords:
1. Introduction
- Review recent research on mechanical coffee dryers, with an emphasis on modeling, monitoring, control, energy performance, and quality results.
- Review DT approaches to drying processes and food-related thermal operations, including their architecture, modeling strategies, and sensing requirements.
- Find gaps, limitations, and opportunities to develop DT-enabled mechanical coffee dryers.
2. State of the Art
3. Methodology
4. Results
Mechanical Coffee Dryers Modeling and Assessment
DT for Drying and Related Thermal Processes
Convergence Between Coffee Dryers and DT
5. Discussion
6. Conclusions
7. Future Work
Author Contributions
Acknowledgments
Conflicts of Interest
Abbreviations
| DT | Digital Twin |
| ICO | International Coffee Organization |
| FNC | Federación Nacional de Cafeteros |
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| Ref. | Process / Product | Drying Type | Modeling Approach | Main contribution |
| [8] | Green coffee beans | Fixed / mechanical stretcher | Coupled heat and mass transfer model | Mechanistic simulation of coffee drying kinetics. |
| [9] | Specialty coffee | Mechanical hot air | Evaluation of experimental quality | It links mechanical drying regimes with sensory quality. |
| [10] | Coffee Bean | Mechanical dryer (agricultural scale) | Experimental energy balance | Identify energy losses and options for improvement. |
| [22] | Various agricultural products | Solar / Convective | Sustainable Drying Review | It synthesizes eco-efficient dryer designs. |
| [14] | Generic Food Processes | Various Feeding Unit Operations | DT Conceptual Framework | He proposes the concept of DT for food processing lines. |
| [16] | Food Manufacturing | Multiple | Food DT Survey | Map the use cases and maturity of DT in the food industry. |
| [17] | Agriculture | Field and greenhouse systems | Conceptual DT for Agriculture | It introduces DT concepts in precision agriculture. |
| [18] | Fruit Drying | Hot Air Dryer | Physics-based DT with optimization | Demonstrates DT for drying with quality-energy trade-offs. |
| [28] | Natural Solar Dryer | Indirect, two-chamber | ANN-based DT and global sensitivity analysis | DT for the design and control of solar dryers. |
| [30] | Thermal Food Processing | Laboratory-scale heating equipment | Physics-based DT framework for autonomous control | DT lean conceptual approach to thermal operations. |
| [31] | Pharmaceutical freeze-drying | Vial Scale + Equipment Scale | Hybrid DT with Optimization and LCA | Demonstrates DT for process intensification and sustainability. |
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