Submitted:
16 December 2025
Posted:
18 December 2025
You are already at the latest version
Abstract
The microstructural evolution and tensile behavior of Inconel 617 welded joints produced by gas tungsten arc welding (GTAW) with ERNiCrCoMo-1 filler were systematically investigated. Detailed microstructural characterization revealed that Cr-rich M₂₃C₆ and Ti-rich MC carbides are the dominant precipitates, while Mo-rich M₆C forms locally along grain boundaries after thermal exposure. The fusion and weld zones exhibit fine dendritic morphologies with uniformly distributed precipitates, resulting in significant strengthening through precipitation and dislocation-pinning mechanisms. Owing to the low heat input and compositional compatibility between the weld and base metals, the heat-affected zone remains extremely narrow and free of compositional transitions. The welded joint attains tensile strengths of 920 MPa at room temperature and 605.5 MPa at 750 °C, corresponding to joint efficiencies of 117% and 121%, respectively, with fracture consistently occurring in the base metal. Deformation analysis shows that plasticity at room temperature is governed by planar slip and dislocation entanglement, whereas deformation twinning predominates at elevated temperatures owing to the reduced stacking-fault energy and the pinning effect of M₂₃C₆ carbides. These results provide key insights into the deformation and strengthening mechanisms controlling the high-temperature performance of GTAW-welded Inconel 617 joints and offer guidance for their application in advanced nuclear and high-temperature energy systems.
Keywords:
1. Introduction
2. Materials and Methods
2.1. Materials and Experimental Procedures
2.2. Material Characterization
3. Results and Discussion
3.1. Microstructure of the Joint
3.1.1. Microstructure and Analysis of the Base Metal
3.1.2. Microstructure and Analysis of the Fusion Zone
3.1.3. Microstructure and Analysis of the Weld Metal
3.1.4. Microstructures at the Interface
3.2. Mechanical Properties
3.2.1. Microhardness
3.2.2. Tensile Properties
3.3. Fracture Morphology and Deformation Mechanism Analysis of Tensile Specimens
3.3.1. Fracture Morphology
3.3.2. Deformation Microstructure and Precipitation Analysis of the Joint
3.3.3. Overview of the Deformation Mechanisms in the Tensile Behavior of the Joint
4. Conclusions
- (1)
- The primary precipitates in the base metal are Cr-rich M₂₃C₆ and Ti-rich MC. In the welded joint, precipitates are mainly concentrated in the fusion zone and weld metal, predominantly comprising M₂₃C₆ and MC. The fusion-line region experiences multiple thermal cycles, leading to grain growth and partial recrystallization. These precipitates serve as pinning sites for dislocations, thereby enhancing strength but concurrently reducing plasticity.
- (2)
- The weld metal and base metal exhibit excellent compositional compatibility and co-crystallization at the interface, with no discernible microstructural or compositional transition zone. Plastic deformation near the interface is mainly concentrated on the base-metal side, indicating strong metallurgical bonding and structural stability of the interface during welding.
- (3)
- The welded joints exhibit excellent mechanical integrity, achieving tensile strengths of 920 MPa at room temperature and 605.5 MPa at 750 °C, corresponding to joint efficiencies of 117% and 121%, respectively. All fractures occur within the base metal, confirming the high quality and reliability of the welds.
- (4)
- The hardness of the welded joint varies significantly across different welding passes, with the highest value of 329 HV observed in the backing pass and the lowest of 311 HV in the cap pass. The weld metal exhibits higher hardness than the base metal, primarily due to grain refinement and precipitation strengthening during welding. The elevated hardness and strength of the weld region are attributed to grain refinement, precipitation hardening, and dislocation–precipitate interactions, consistent with the Hall–Petch relationship. The dense distribution of M₂₃C₆ precipitates and the fine dendritic substructure collectively contribute to local strengthening.
- (5)
- Deformation behavior is strongly temperature-dependent. At room temperature, plasticity is governed by planar slip and dislocation entanglement, with limited twinning. At elevated temperatures, deformation twinning becomes the dominant mechanism due to the reduced stacking-fault energy and the pinning effect of M₂₃C₆ carbides on dislocation motion. These mechanisms collectively account for the excellent high-temperature strength and ductility of the GTAW-welded Inconel 617 joints.
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| C | Si | Cr | Mo | Ti | Al | Co | Fe | Ni | |
|---|---|---|---|---|---|---|---|---|---|
| BM | 0.065 | 0.021 | 21.81 | 8.73 | 0.41 | 1.10 | 12.03 | 0.19 | Bal. |
| WM | 0.05 | 0.1 | 21.5 | 9.0 | 0.3 | 1.3 | 11.0 | 0.5 | Bal. |
| Sample No. | Tensile properties | |||
|---|---|---|---|---|
| UTS(Mpa) | YS(Mpa) | EL(%) | AR(%) | |
| BM-RT | 870 | 392 | 48 | 51 |
| BM-HT-750 | 560 | 301 | 47.5 | 45.5 |
| Joint-RT | 920 | 459 | 37 | 51 |
| Joint-HT-750 | 605.5 | 364 | 30 | 43.5 |
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