Submitted:
09 June 2025
Posted:
10 June 2025
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Abstract
Keywords:
1. Introduction
1.1. Global Sustainability Crisis and Manufacturing Realignment
1.2. From Efficiency to Resistance-Sustainability Nexus
1.3. Conceptual Gaps: Fragmented Integration in OM Theories
1.4. Global Sustainability Crisis and Manufacturing Realignment
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- Circularity – embedding regenerative and closed-loop principles into production and logistics.
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- Localization – promoting regionalized, proximity-based sourcing and production to enhance adaptability and reduce emissions.
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- Digital Resilience – utilizing real-time data, predictive analytics, and smart systems to enhance sustainability performance under uncertainty.
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- It advances a multi-level conceptual framework linking operational design, technological enablers, and sustainability outcomes.
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- It integrates fragmented theories into a cohesive strategic-operational architecture grounded in systems thinking and sustainability science.
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- It proposes research propositions for empirical testing, thereby supporting future theory building and cross-disciplinary scholarship.
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- It aligns directly with the Aims and Scope of Sustainability (MDPI) by addressing technical, environmental, and organizational dimensions of sustainable development through a systems-based operational lens.
1.5. Paper Structure
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- Section 2 reviews and synthesizes relevant theoretical foundations across sustainability transitions, circular operations, localization strategies, digital enablers, and systems thinking.
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- Section 3 develops the Integrated Sustainable Operational Strategy (ISOS) framework, detailing its conceptual logic, dimensions, and boundaries.
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- Section 4 elaborates strategic operational domains and discusses their interdependency, drawing implications for design, management, and organizational performance.
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- Section 5 presents a theoretical discussion, highlighting contributions to operations management, sustainability science, and strategic transformation.
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- Section 6 offers a research agenda with propositions for empirical validation and cross-sectoral exploration.
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- Section 7 concludes the paper with final reflections on the future of sustainable operations in the Anthropocene economy.
2. Theoretical Foundations
2.1. Sustainability Transition in Operation Management
2.2. Circular Economy: Systemic Capability and Regenerative Logic
2.3. Localized Operations and Regional Resilience Framework
2.4. Digital Transformation as an Enabler of Sustainability Adaption
2.5. System Thinking and Triple Bottom Line Convergence
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- Circularity supports Planet through closed-loop material flows and regenerative design.
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- Localization supports People by enhancing social embeddedness, labor inclusion, and regional equity.
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- Digital transformation supports Profit by enhancing efficiency, agility, and risk-informed decision-making.
3. Conceptual Framework and Design Logic
3.1. Research Design as Conceptual Contribution
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- Theory Consolidation: We identify and extract core constructs from the extant literature across sustainability transitions, circular economy, digital operations, and localized resilience. These constructs are not treated as fixed variables but as evolving, context-dependent logics that reflect contemporary shifts in operations.
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- Thematic Integration: We map conceptual linkages and interdependencies across these domains, highlighting how each contributes unique yet complementary dimensions to sustainable operations. This step moves beyond isolated best practices to uncover systemic patterns and overlaps that enable higher-order synthesis.
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- Framework Articulation: We develop the Integrated Sustainable Operational Strategy (ISOS) model as a conceptual architecture that captures the dynamic convergence of three strategic domains: Circularity, Localization, and Digital Adaptation.
3.2. Logic of Framework Construction: Antecendents, Drivers, Outcomes
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- Global supply chain fragility, exposed during recent crises (e.g., COVID-19), has revealed the brittleness of long-distance efficiency-driven systems [82].
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- Environmental: Reduction of waste, emissions, and resource extraction through closed-loop systems and real-time energy optimization.
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- Social: Empowerment of local actors, workforce upskilling, and regional equity through localized operations and adaptive technologies.
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- Economic: Enhanced value creation, cost resilience, and innovation through regenerative processes and smart operations.
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- Generalizable across sectors and geographies;
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- Specific enough to guide operational redesign initiatives; and
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- Flexible to incorporate emerging technologies and contextual shifts.
3.3. Key Constructs Definitions and Boundaries
3.4. Proposed Multi-Level Model: Macro (Policy) – Meso (Operations) – Micro (Processes)
4. Integrated Operational Strategies for Circular and Adaptive Sustainability
4.1. Operationalizing Circularity: Closed-Loop Design and Reverse Logistics
4.2. Localization Strategies: Risk Buffer, Emission Control, and Proximity Value
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- Risk Buffering: Regional sourcing and nearshoring mitigate supply disruption risks triggered by pandemics, political embargoes, or extreme climate events. By decentralizing production, firms reduce dependence on long-haul logistics and fragile cross-border flows [122].
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- Emission Control: Reducing transportation distances directly supports Scope 3 emission reduction targets. Local operations also enhance traceability and facilitate alignment with local environmental regulations [123].
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- Proximity Value: Embedding operations closer to the market enables real-time demand responsiveness, cultural customization, and community engagement, which are increasingly critical for brand differentiation in sustainability-conscious markets.
4.3. Digital Resilience: Real-Time Decisioning and Predictive Monitoring
4.4. Workforce and Process Flexibility for Adaptive Sustainability
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- Operational continuity during crises (e.g., reassigning production staff to support logistics during supply shocks).
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- Social sustainability, as investment in reskilling, autonomy, and well-being enhances employee retention and organizational citizenship behavior aligned with sustainability goals.
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- Switch between different product types or production volumes with minimal downtime.
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- Adapt to alternative materials or energy sources in case of shortages or regulatory constraints.
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- Circular strategies benefit from workers skilled in reuse, disassembly, and remanufacturing, as well as processes that support batch reconfiguration for secondary materials.
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- Localization is more resilient when local teams are cross-functional and when small-scale production systems are designed for modularity and reallocation.
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- Digital systems enable flexibility by providing real-time intelligence, but require human adaptability to act on insights with ethical and environmental sensitivity.
4.5. Synthesis: Interdependency and Trade-Off Management
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- Circularity and Digital Adaptation: The success of circular operations (e.g., reverse logistics, remanufacturing) often hinges on digital traceability (e.g., IoT-enabled product passports), which allows firms to track materials and anticipate reuse opportunities. AI-driven demand forecasting also reduces overproduction, reinforcing circular outcomes [140,141].
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- Localization and Circularity: Regional sourcing supports circular goals by reducing transportation emissionsand simplifying reverse material flows. Moreover, local knowledge enables context-sensitive circular practices such as community-based recycling and industrial symbiosis [142].
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- Digital Adaptation and Localization: Digital systems enable real-time local monitoring, allowing agile responses to regional disruptions (e.g., weather events, labor shortages). Cloud platforms and distributed ledgers enhance coordination across decentralized hubs, sustaining performance while maintaining regional autonomy [143,144].
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- Efficiency vs. Redundancy: Localization may require distributed facilities, which adds cost and may conflict with lean principles. However, this trade-off is strategically justified under conditions of systemic risk (e.g., supply chain disruptions), where redundancy acts as a buffer [145].
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- Standardization vs. Customization: Circularity benefits from modular design and standardization, while localization demands contextual customization. Strategic design must therefore support configurable systems—standardized at the core but customizable at the edge [148].
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- Cross-functional governance mechanisms to coordinate sustainability decisions across departments and geographies.
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- Strategic metrics and dashboards that reveal trade-off consequences in real-time.
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5. Conclusion and Future Directions
5.1. Redefining Operational Excellence in the Anthropocene
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- Translate global sustainability standards (e.g., SDGs, COP commitments) into locally actionable operational practices.
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- Customize circular and digital strategies according to regional infrastructure, regulatory regimes, and cultural dynamics.
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- Harmonize decision-making across geographies without sacrificing contextual sensitivity.
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- Circular logistics through traceability and predictive analytics.
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- Resilience through digital twins and real-time monitoring.
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- Governance innovation, such as smart contracts for sustainable procurement.
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- Circularity generates economic efficiency while reducing environmental load.
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- Localization strengthens community resilience and shortens value loops.
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- Digital adaptation enhances transparency, trust, and accountability across stakeholders.
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- Build redundancy where fragility is high (e.g., local sourcing buffers against geopolitical shocks).
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- Enable modularity and configurability in processes and products (e.g., circular design).
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- Prioritize learning and realignment, supported by real-time data and feedback loops.
5.2. Theoretical Implications for Sustainability Science and Operations Management
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- Cross-Scalar Integration: From Global Norms to Local Capabilities
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- Macro-level imperatives (e.g., SDG 9 on infrastructure, SDG 12 on responsible production, and SDG 13 on climate action),
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- Meso-level organizational strategies (e.g., circular redesign, localization, digital transformation),
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- Micro-level process capabilities (e.g., predictive monitoring, flexible workflows).
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- Bridging Technological and Organizational Paradigms
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- Technological capabilities (e.g., IoT for real-time traceability),
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- Organizational routines (e.g., cross-functional decision-making),
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- Cultural and ethical dimensions (e.g., transparency, trust-building).
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- Reconceptualizing Operational Value: From Efficiency to Regeneration
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- Circularity as a value amplifier,
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- Localization as a resilience multiplier,
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- Digitalization as a transparency and coordination enabler.
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- Develop multi-level constructs that cut across traditional functional boundaries (e.g., supply chain, product design, HR).
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- Formulate dynamic capabilities-based theories that incorporate environmental uncertainty, not just market turbulence.
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- Advance systems-based operational theories grounded in complexity science and interdependence.
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- Translating abstract sustainability goals into actionable design logics.
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- Offering a framework for operational experimentation within sustainability transitions.
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- Encouraging the study of institutional and technical co-evolution—how infrastructure, governance, and operations co-shape one another.
5.3. Managerial and Policy Implications: Strategic Integration over Silos
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- Global policy agendas with local operational realities,
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- Technological architectures with organizational routines, and
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- Short-term efficiency gains with long-term regenerative value creation.
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- For Managers: Operationalizing Integration at the Strategic Core
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- Cross-functional Governance: By linking operations, supply chain, IT, HR, and sustainability teams under one decision-making logic, the model encourages collective ownership and strategic agility [163].
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- Investment Prioritization: The model helps identify high-leverage investment areas where circular practices, digital enablers, and localized resilience reinforce one another—for instance, investing in blockchain for reverse logistics or using predictive analytics to localize inventory buffers.
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- Integrated Metrics: Moving beyond siloed KPIs (e.g., cost reduction vs. carbon footprint), ISOS promotes triple bottom line metrics that allow trade-off balancing and strategic coherence [164].
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- For Policymakers: Enabling Systemic Transitions Beyond Compliance
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- Design Interconnected Incentives: Rather than supporting isolated initiatives (e.g., tax breaks for digitalization or subsidies for recycling), policies should foster integrated innovation ecosystems that link sustainability goals to digital and regional development strategies.
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- Develop Regional Platforms: Public–private partnerships that enable data sharing, reverse logistics infrastructure, and localized renewable energy systems can act as system-level enablers of the ISOS model [165].
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- Support Capability Building: Policymakers should invest in workforce reskilling, circular economy education, and local supplier development to build adaptive capacity within regions—thereby reinforcing the meso- and micro-layers of the ISOS framework.
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- Shared Imperative: Breaking the Trade-off Mentality
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- Achieve cost efficiency through circular design,
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- Reduce risk and emissions via localized supply strategies,
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- Increase agility and transparency through digital enablers.
5.4. Limitations of Current Framework and Boundary Conditions
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- Theoretical Scope and Abstraction Level
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- Sectoral and Institutional Variability
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- Interdependency Management and Trade-off Complexity
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- Sustainability Value Interpretation
- (5)
- Need for Empirical Grounding and Evolution
6. Future Research Agenda
6.1. Hypotheses for Empirical Validation
6.2. Methodological Paths: Case-Based Modelling, Simulation, System Dynamics
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- Case-Based Modelling for Contextualization
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- Rationale: Sustainable strategies are embedded in institutional and cultural contexts. A one-size-fits-all model may misrepresent critical contingencies.
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- Approach: In-depth comparative case studies across sectors (e.g., manufacturing, agri-food, energy) using methods such as fuzzy set Qualitative Comparative Analysis (fsQCA) can uncover multiple equifinal pathways to sustainability.
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- Expected Output: Typologies of implementation strategies across organizational archetypes and regions.
- (2)
- Simulation-Based Design for Scenario Testing
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- Rationale: Traditional linear models cannot adequately capture feedback loops, delays, and nonlinearity inherent in sustainability transitions.
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- Approach: Employ agent-based modeling (ABM) or discrete event simulation (DES) to test the ISOS framework under multiple hypothetical scenarios, such as climate regulations or demand surges.
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- Expected Output: Identification of leverage points, thresholds, and system bottlenecks under varying operational configurations.
- (3)
- System Dynamics for Macro-Meso Integration
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- Rationale: The ISOS model posits sustainability as a systemic property that evolves over time, not a static KPI.
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- Approach: System dynamics modeling enables simulation of time-delayed policy effects, resource loops, and behavioral responses across levels.
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- Expected Output: Dynamic maps of policy-operational alignment and potential unintended consequences from siloed interventions.
6.3. Multi-Stakeholder and Cross-Sector Testing
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- Justification: Sectors such as food processing, automotive manufacturing, and renewable energy differ in their carbon intensity, supply chain complexity, and public scrutiny. These contextual features shape both strategic intent and implementation feasibility.
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- Approach: Sector-stratified comparative studies using structured surveys or stakeholder interviews can assess how the ISOS dimensions (circularity, localization, digitalization, flexibility) manifest in practice.
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- Goal: Identify sector-specific leverage points and common failure modes to improve generalizability of the framework.
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- Justification: The systemic nature of sustainability requires collaboration beyond firm-centric initiatives. Misalignment between operational goals and stakeholder expectations often leads to implementation gaps or resistance.
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- Approach: Conduct multi-stakeholder workshops, participatory modeling, or co-design action research to assess how various actors perceive, support, or block components of the ISOS model.
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- Goal: Surface friction points and synergy zones among stakeholders to inform more inclusive and adaptive implementation strategies.
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- Justification: Localization is not simply spatial; it is relational and institutional. Local capabilities and legitimacy shape whether sustainability strategies can be embedded effectively.
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- Approach: Use regional case clusters (e.g., industrial parks, eco-zones) to compare performance trajectories of ISOS adopters under differing local contexts.
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- Goal: Develop a geo-contextualized implementation map that links local enablers with strategic outcomes.
7. Conclusion
7.1. Summary of Contributions
7.2. Strategic Relevance and Future Orientation
7.3. Final Reflection: Operational Innovation for Sustainability Transitions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| SDG | Sustainable Development Goals |
| OM | Operations Management |
| CE | Circular Economy |
| TBL | Triple Bottom Line |
| ISOS | Integrated Sustainable Operational Strategy |
| IoT | Internet of Things |
| AI | Artificial Intelligence |
| ESG | Environmental, Social, and Governance |
| SMEs | Small and Medium Enterprises |
| SCM | Supply Chain Management |
| ICT | Information and Communication Technology |
| LCA | Life Cycle Assessment |
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| Industry Sector | Circular Strategy Focus | Strategic Function |
| Automotive | Remanufacturing & Parts Recovery | Reduces raw material demand; supports modular product innovation |
| Consumer Electronics | Design for Disassembly & E-Waste Take-Back | Minimizes toxic landfill impact; enables secondary market channels |
| Apparel & Fashion | Recycled Materials & Product-as-a-Service | Builds brand legitimacy; enables recurring revenue models |
| Food & Beverage | Bio-packaging & Organic Waste Loops | Reduces landfill fees; appeals to green-conscious consumers |
| Pharmaceuticals | Reverse Distribution & Expiry Management | Improves inventory efficiency; aligns with health safety compliance |
| Proposition | Underlying Logic | Suggested Empirical Design |
| P1. The integration of circularity practices positively affects sustainable operational performance, mediated by reverse logistics capabilities. | Closed-loop design requires enabling logistics structures to realize sustainability outcomes. | Structural Equation Modeling (SEM); mediation analysis. |
| P2. The effectiveness of localization strategies in enhancing resilience is moderated by the level of institutional coordination at the regional level. | Policy coherence and regional governance influence localization’s impact. | Multi-group regression analysis; hierarchical linear modeling. |
| P3. The relationship between digital adaptation and sustainability performance is mediated by real-time data utilization. | The impact of IoT and AI on operations depends on effective data decisioning. | Mediation test using PROCESS macro or PLS-SEM. |
| P4. Workforce flexibility strengthens the relationship between circularity and operational adaptability. | Human agility enhances the responsiveness of circular systems to disruption. | Moderation analysis; interaction terms in regression. |
| P5. Simultaneous pursuit of circularity, localization, and digitalization leads to superior sustainability outcomes, moderated by organizational integration capacity. | Synergistic strategies require internal capability to manage trade-offs. | Moderated mediation or configurational analysis (e.g., fsQCA). |
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