Submitted:
25 February 2025
Posted:
27 February 2025
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Abstract
This report introduces a differential capacitance accelerometer principle and the implementation of a reference design, modification of design to meet the design specifications defined for the Range of Motion (ROM) analysis application. The modified design is analysed for its structural and operational stability and evaluated against the design specification and standard design criteria. With the proposed model the sensitivity of 4.62 fF/g was achieved and around 15 mV/g of sense voltage.
Keywords:
1. Introduction of Device and Need
2. Methodology
3. Problem Definition for Accelerometer
3.1. Assumptions for Modeling
- Accelerometer is symmetric around central axis.
- Both structures (up/down) are moving as a unified body.
- Accelerometer doesn’t suffer from brittleness or cracks as per selected material.
- Accelerometer is subjected to motion in the lateral axis.
- The cross-sensitivity of the accelerometer in the Y-axis and Z-axis is below 1%.
3.2. Boundary Conditions
3.3. Meshing Conditions
4. Accelerometer Reference Design
5. Study of Accelerometer Design
5.1. Working Principle of Differential Capacitance Accelerometer

5.2. Analytical Calculations
| No | Parameters | Value | Remark |
|---|---|---|---|
| 1 | Proof of mass Length | 448μm | suspended mass |
| 2 | Proof of mass Width | 200μm | suspended mass |
| 3 | No of Sensing fingers | 42 | - |
| 4 | No of Driving fingers | 12 | - |
| 5 | Length of fingers | 140μm | electrode connected with mass |
| 6 | Width of fingers | 4μm | electrode connected with mass |
| 7 | Number of perforations | 150 | perforation 110μm on proof mass |
| 8 | Width of hole (square) | 4μm | perforation hole dimension |
| 9 | Thickness of Proof mass | 2μm | surface polysilicon thickness |
| 10 | Beam Length (folded) | 420μm | Ref-design - 380μm |
| 11 | Beam Width (folded) | 2μm | Ref-design - 2μm |
| 12 | Capacitance gap | 1μm | The gap for displacement |
| 13 | Spring beam Length | 420μm | Total length of beam |
| 14 | Spring beam Width | 2μm | Width of beam |

6. Sensitivity Analysis



6.1. Cross Sensitivity Analysis
7. Eigen Frequency Analysis
8. Stress Analysis
9. Damping Analysis
9.1. Squeeze Film Damping
9.1.1. Analytical Background
9.1.2. COMSOL Model Definition for Squeeze Film
9.2. Slide Film Damping
10. Frequency Response and Time Domain Response Analysis
10.1. Frequency Response
10.2. Time Domain Response
11. Noise Analysis
12. Discussion
13. Conclusions
14. Declaration of Contribution
References
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| Parameter | Specification |
|---|---|
| Temperature Range | -40°C to 85°C |
| Acceleration Range | -4g to 4g (tunable up to 16g) |
| Shock Limit | 10,000g |
| Vibration Limit | 2,000g |
| Mounting Orientation | Lateral |
| Power Supply Voltage | 3.3V to 5V |
| Frequency Response | 10Hz to 1000Hz |
| Initial Operating Pressure | 1 atm |
| Parameter | Value |
|---|---|
| Maximum Element Size | 20.8 m |
| Minimum Element Size | 10 m |
| Maximum Growth Rate | 1.5 |
| Curvature Factor | 0.6 |
| Resolution in Narrow Regions | 0.5 |
| No | Spring Constant | L1 | L2 |
|---|---|---|---|
| 1 | k1 | 199 µm | 199 µm |
| 2 | k2 | 199 µm | 159 µm |
| No | Parameters | Value | Remark |
|---|---|---|---|
| 1 | Spring constant - K | 0.2546476 N/m | - |
| 2 | Mass (Movable mass) - M | 5.5002 × 10−10Kg | Per-mass and fingers |
| 3 | Resonance frequency - ωr | 21.5 kHz | |
| 4 | Slip film - Dsl(s | 2.93 × 10−6 Ns/m | Damping Coefficient |
| 5 | Air Drag - Dad(s | 1.92 × 10−8 Ns/m | Damping Coefficient |
| 6 | Quality Factor - Q | 0.77 | - |
| 7 | Sensitivity (capacitive) | 4.62 fF/g | ΔC/g |
| 8 | Sensitivity (displacement) | 21.18 nm/g | Δx/g |
| 9 | Sensitivity (sense voltage) | 78.2 | µV/g (5mV) |
| 10 | Brownian Noise | 21.46 ng/√Hz | - |
| No | Parameters | Value | Unit |
|---|---|---|---|
| 1 | Kinematic Viscosity of Air (298 K) | 1.8 × 10−5 | Pa s |
| 2 | Gas gap - bottom | 2 | µm |
| 3 | Gas gap - top | 5 | µm |
| 4 | Proof mass- Electrode gap | 10 | µm |
| No | Parameters | Value |
|---|---|---|
| 1 | Sensitivity | 15 mV/g |
| 2 | Full-scale Range | -4g to 4g |
| 3 | Bandwidth | 3000 Hz |
| 4 | Sensor Resonance frequency | 4028 Hz |
| 5 | Self Test Output change | 0 - 2 V |
| 6 | Quality factor - Q | 0.89 |
| 7 | Damping Ratio - ζ | 0.56 |
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