Submitted:
11 October 2024
Posted:
11 October 2024
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Abstract
Keywords:
1. Introduction
1.1. Introduction to the Active Axis Wind Turbine (AAWT)
- Reducing the substantial infrastructure required to cope with large overturning forces acting on HAWTs and VAWTs
- Balancing the aerodynamic and centrifugal forces acting on the wind turbine blade to enable longer spans, reduced mass and lower cost
- Minimising blade flight through areas of lower velocity, lower energy downwind or disturbed air and specifically addressing the lower efficiency associated with VAWTs.
- Allowing cost-effective floatation and anchoring systems to be used in offshore floating wind turbine installations
2. Theoretical Background
3. Materials and Methods
3.1. The Laboratory Prototype AAWT Consists of
- (1)
- A polystyrene foam and balsa wood blade assembly, with a carbon fibre spar running the length of the blade to provide stiffness and avoid buckling or structural failure. The blade is designed to be as light as possible to reduce the magnitude of the centrifugal forces so that they are similar to the lift forces, which is challenging on a small prototype of this scale.
- (2)
- A 3D-printed tee assembly couples the blade to the wheel and counterweight assembly. The tee assembly contains mechanisms for pitching the blade and setting the wheel assembly’s height.
- (3)
- The wheel assembly can be adjusted to allow a tilt on the cross-arm. Before take-off, the wheel runs on a table as the AAWT rotates. When the blade pitch is zero and centrifugal loads dominate, the wheel acts as a device to limit the tilt angle and prevent the blade from contacting the table. The wheel floats free above the table once the blade is pitched to generate sufficient lift. Pitching the blade further generates more lift and changes the tilt of the AAWT. The blade can thereby be “flown” at a range of tilt angles that can be set in flight by changing the blade pitch.
- (4)
- A 3D-printed assembly provides a counterweight to the other assemblies via an adjustable lead weight in a carrier. The assembly also contains a servo motor, which activates rods in the cross-arm that connect to the blade pitch mechanism in the tee assembly, and a battery to power the servo motor and flight controller.
- (5)
- A cross-arm (or balance arm) that connects the counterweight assembly to the tee assembly and sits atop the motor/generator assembly.
- The rotation speed of the rotor does not exceed 300 RPM to avoid overstressing lightweight components.
- The average aspect ratio of the blade AR = Length /Chord is not more than 10.
- For the laboratory scale, the radius should not exceed 0.5 metres.
3.2. Lumped Mass Model for Maximum Tilt Angle
3.3. Lumped Mass Model Optimisation
3.3.1. Constant and Initial Values
3.3.2. Moment Calculation
3.3.3. Objective Function
3.3.4. Constraints
3.3.5. Optimisation Procedure
3.3.6. Results and Verification
3.4. Flow Chart
4. Results and Discussion
4.1. Lumped Mass Model with 12-Degree Tilt Angle
4.2. Lumped Mass Model with Different Tilt Angles
4.3. Lumped Mass Model with Tilt – Adding Lift Moment
Conclusions
Author Contributions
Conflicts of Interest
Nomenclature
| A | Area of an actuator surface | [m2] |
| Cp | Power coefficient | |
| Angle of attack | [°] | |
| Pitch angle | [°] | |
| Azimuth angle | [°] | |
| Tip speed ratio | ||
| Relative wind speed | [m/s] | |
| Free stream wind speed upstream of the rotor | [m/s] | |
| Tangential velocity | [m/s] | |
| Induced velocity | [m/s] | |
| The opposite angle to the relative wind | [°] | |
| | Flow angle | [°] |
| Rotor radius | [m] | |
| Rotational speed | [rad/s] | |
| Lift force | [N] | |
| Air density | [kg/m3] | |
| Lift coefficient | ||
| Blade chord length | [m] | |
| Drag coefficient | ||
| Drag force | [N] | |
| Normal force | [N] | |
| Tangential force | [N] | |
| Torque | [Nm] | |
| Thrust coefficient | ||
| Power coefficient | ||
| Rotor solidity | ||
| Length of the blade | [m] | |
| Aspect ratio | ||
| P | Power | [W] |
| Centrifugal force | [N] | |
| m | Mass | [kg] |
| r | Distance to centre of rotation | [m] |
| MC | Centrifugal moment | [Nm] |
| ML | Lift moment | [Nm] |
| Moment arm length of the tilted blade mass | ||
| Moment length of tee at tilt angle | ||
| Moment length of wheel at tilt angle | ||
| Moment length of the counterweight at tilt angle | ||
| Ll,t | Moment length of the lead weight at tilt angle | |
| Radius from centre of rotation to the centre of mass of the blade without tilting | ||
| Radius from centre of rotation to the centre of mass of the tee part without tilting | ||
| Radius from centre of rotation to the centre of mass of the lead part without tilting | ||
| Radius from centre of rotation to the centre of mass of the wheel without tilting | ||
| Initial angle of the blade centre or mass with respect to horizontal | ||
| Tilt angle | ||
| Angle of the centre of mass of tee part | ||
| Angle of the centre of mass of lead part | ||
| Angle of the centre of mass of wheel part | ||
| Angle of the centre of mass of the counterweight part | ||
| Centrifugal force for blade | ||
| Centrifugal force for Tee part | ||
| Centrifugal force for Lead part | ||
| Centrifugal force for Wheel part | ||
| Mass of the blade in the lumped mass model | ||
| Mass of Tee | ||
| Mass of lead | ||
| Mass of wheel | ||
| Mass of counterweight | ||
| Horizontal distance between the centre of rotation and tilted blade | ||
| Horizontal distance between the centre of rotation and tilted tee | ||
| Horizontal distance between the centre of rotation and tilted lead weight | ||
| Horizontal distance between the centre of rotation and tilted wheel | ||
| Horizontal distance between the centre of rotation and tilted counterweight | ||
| Distance from the centre of rotation to the centre of mass | ||
| ACM | Angle to the centre of mass | |
| RA | Resultant angle | |
| RCM | Rotation to the centre of mass | |
| Length of the moment arm from the pivot | ||
| Moment of the assembly |
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| Feature | HAWTs | VAWT |
|---|---|---|
| Direction | The rotor shaft is horizontal | The rotor shaft is vertical |
| Airflow disturbance | Less significant compared to VAWTs due to the rotor orientation | High disturbance on the downwind pass |
| Induction factor | Impacts efficiency once | Impacts efficiency twice |
| Aerodynamic efficiency | Better performance - more efficient than VAWTs by about 25%, making them more suitable for large scale [19] | Lower performance due to aerodynamic issues only extracting 30–40% of the kinetic energy in the wind and needing additional power to start the rotation[20] |
| Application | Suitable for open space and stable wind status. | Suitable for turbulent and low wind areas, for example, in urban settings [21] |
| Infrastructure | Need a more substantial foundation but no other support | Need less substantial foundation but additional support such as struts |
| Blade design | More complicated blades - twisted shape and sophisticated profile | Simpler blade design – especially H-rotors |
| Cyclic loading | Lower amplitude cyclic loading | Higher amplitude due to force imbalance through each rotation |
| Market penetration | Higher because of better efficiency and performance | Lower because of structural and efficiency issues |
| Thrust impact on rotor | High impact due to large hub heights and stronger winds | Moderate impact |
| Overturning forces | High - an expensive foundation is needed. Floating foundation for offshore application uneconomic |
Lower for some designs. VAWTs may be more suitable for offshore floating applications |
| Centre of mass | High | Low for the same capacity |
| LCOE (USD/kWh) | 0.027 to 0.074 for onshore applications and 0.09 to 0.191 for offshore applications for 5 MW HAWT [22] |
0.157 to 0.190 for 5 MW VAWT [11] |
| Parameter | value |
|---|---|
| Nominal rotational speed (rpm) | 300 |
| Number of blades | 1 |
| Blade airfoil | NACA0018 |
| Rotor radius [m] | <0.5 |
| Chord length [m] | 0.12 |
| Span [m] | 0.92 |
| Aspect ratio | 7.7 |
| Air density [kg/m3] | 1.2 |
| Minimum manufacturing mass per unit area [kg/cm2] | 1 |
| Lumped Masses | ||||
| Blade | Tee | Wheel | Counterweight | |
| Mass (grams) | 115 | 136 | 77 | 350 |
| Zero X (mm) | 380 | 380 | 380 | 350 |
| Zero Y (mm) | 507 | 8.9 | 116 | 0 |
| Radius to the centre of mass (mm) | 633.60 | 380.10 | 397.31 | 353.55 |
| Angle to centre of mass (deg) | 53.15 | 1.34 | 16.98 | 0 |
| Lumped Mass | ||||
| Blade | Tee | Wheel | Counterweight | |
| Mass (grams) | 115 | 136 | 76 | 301 |
| Zero X (mm) | 380 | 380 | 380 | 349 |
| Zero Y (mm) | 507 | 8.9 | 80 | 50 |
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