1. Introduction
Players in the industrial sector have taken actions to adapt their industrial processes to the precepts of the energy transition, in which the decarbonization of the production chain, the efficient use of energy resources and the greater share of renewable energy are some examples of strategies to be followed to achieve the lowest environmental impact.
In this context, players could face relevant issues to their business in the efforts undertaken for the energy transition, such as the cost of energy acquisition (and market competition), the use of locally available energy resources and the technologies specificities required in their industrial process, among others.
Minimizing energy purchasing costs is an important decision-making process for large energy consumers, particularly those operating in the aluminum, metal, and petrochemical sectors. Owing to the amount of energy demanded in these industrial processes, agents seek to diversify their energy supply alternatives by investing in self-production and equipment powered by fuels, in addition to the traditional alternative of procuring electrical energy on the market or through bilateral contracts [
1].
By owning energy generation assets to satisfy their demands, that is, being self-producers, large consumers (LCs) represent both load and generation, and they may use different strategies for energy transactions in the market, including selling their surplus besides purchasing to satisfy their loads.
Another strategy employed by LCs to minimize their energy supply costs is the use of fuel-powered equipment in industrial processes to partially supply their demand (for example, by using heat boilers driven by natural gas (NG)) as an alternative to exclusive dependence on electricity.
The decision to contract energy and NG involves decision-making under uncertain conditions, for example, in relation to energy and NG market prices, energy generation (self-production), and demand forecasts.
Strategically, LCs plan to satisfy their energy demands within different timeframes. Long-term strategies involve investment in generation assets for the self-production of energy. Medium-term strategies involve the contractual portfolio, which defines positions under uncertain conditions, to provide predictability about the expected cost over a given horizon (e.g., for one year). In addition, short-term decision-making should be faced, which, with hourly granularity, aims at to satisfy the demand by utilizing managerial flexibility in using NG or electricity.
In this context, the decision-making process of a large energy consumer comprises a relationship between those decision taken at the strategic level (medium-term; monthly basis) and the decision to be taken on the operational level (short-term; hourly basis). Similarly, long-term decisions, such as investment in self-production, are related to medium- and short-term decisions because self-production determines the basic conditions to satisfy demands.
Considering the decision-making process of a large energy consumer with renewable generation assets as a self-production strategy, demand-supply will occur under uncertain conditions of actual generation. If self-production is not sufficient to fully satisfy demand, decisions should be made for the medium term based on existing alternatives, for example, by purchasing energy and/or NG for use in equipment, if this operational flexibility exists. Because NG contracts have specific delivery clauses (e.g., take-or-pay and flexibility), this condition serves as a guideline for short-term decisions.
In all these decisions, prices (e.g., of energy and NG) are important drivers. Additionally, as an energy self-producer, an agent can sell electricity on the market if consuming NG instead of electricity is more advantageous.
In summary, as these decisions are significant and involve different constraints and uncertainties, this paper presents an optimization model structure that can support the decision-making of LCs in the medium and short-term horizons, considering the relationship between decisions in each horizon.
Some studies have addressed the electricity procurement problem of LCs. Reference [
2] presented a mixed-integer programming model to minimize the expected cost and conditional value-at-risk (CVaR) of a LC’s weekly portfolio operation, considering energy purchased on the pool market, through bilateral contracts or self-generation investment, as alternatives for its load supply. The authors calculated the levelized electricity price as the investment representation, which is essentially a long-term decision, on a weekly basis, obtaining the energy price per unit produced and assuming that this can be compared with the energy spot price. Although the consideration of self-production investment proved innovative compared with other studies, such as [
3], the study did not examine the selling of the LC’s surplus energy or renewable generation (used as self-production) as an uncertainty source.
Similar study could be found in reference [
4] where some alternatives renewable self-production investments were investigated in terms of efficient and cost-effective energy use and the renewable generation uncertainty was represented by a scenario generator model.
The limitation of not examining the selling of LC’s surplus energy was addressed in [
5] through the proposal of a model where the LC has the option of selling the surplus energy on the pool market. The risk-averse optimization model also considers as uncertainties the photovoltaic generation of the self-production and the price of energy on the spot market. However, the study focused on short-term decisions without considering investment or medium-term contractual portfolio decisions.
The above-mentioned studies presented risk-averse solutions based on forward contracts and self-generation production as hedging strategies against pool market volatility. In this type of modelling, the decision is guided by the relationship between the expected cost and associated risk. Similar results were obtained in [
6,
7,
8].
Other studies focused on daily LC operation and demand response to market prices [
9,
10,
11,
12,
13] and the results emphasize the consumption allocation at lower market hour prices. Reference [
13] analyzed an LC in the Brazilian market; however, the study did not consider an alternative for satisfying demand via self-production and, therefore, did not consider the possibility of selling surplus energy on the spot energy market. These aspects were considered in this paper.
Reference [
14] analyzed a similar LC problem from the perspective of investing in a wind power plant to compose, in conjunction with a hydroelectric plant, a generation portfolio for the self-production of energy. A risk-averse optimization model was applied to support decision-making, and the results indicated that the complementarity of the portfolio’s asset generation contributed to minimizing energy supply risks.
In [
15] the LC methodology developed by [
6,
7] was applied to a hydrothermal system, where uncertainties in energy prices are dependent on the river flow’ stochastic behavior.
Reference [
16] presented some originalities from [
13,
14,
15] by connecting long, medium and short term decisions of a LC problem, considering the possibility to have power purchasing agreements (medium term) and the installation of a photovoltaic self-unit (long term decision), where the hourly energy adjustment is traded at day-ahead and real time markets (short term). However, the paper presents some gaps by not permitting a longer medium-term analysis at the same time of a dynamic short-term analysis. This is circumvented in our paper by the regret cost function which allows the coupling between the medium- and short-term models, enabling the application of a stochastic medium model and a more detail deterministic short-term model.
Reference [
17] proposed the application of a regret cost in the LC problem, although focus on a simple LC framework design (only short-term operation without option to establish any contract) and theoretical analysis, not considering numerical and simulation studies.
It is important to note that, although reference [
18] addressed both NG and electricity for heat load management, the study did not represent a model of a self-producing agent with the capability to sell surplus energy and establish bilateral contracts. Instead, it focused on a microgrid model with some self-generation options to meet the load, in addition to relying on the electrical grid.
This paper shows originalities from all studies cited before by applying a stochastic optimization model to support the LC energy-procurement problem, considering the relationship between a monthly contractual portfolio medium-term decision and hourly short-term operations such as (i) load shutdown or startup and (ii) settlement in the spot market. The relationship between the two models is represented through a regret cost.
The main contributions of this paper are:
An optimization modelling framework is developed considering optimal decisions to be taken in the medium-term and how they constrained optimal decisions in the short term.
A decision-making structure for LCs is developed considering managerial flexibility in consuming electricity or NG to satisfy the demands of industrial processes.
A penalty mathematical function is modelled to represent the regret cost and the connection of medium- and short-term decisions.
The CVaR metric is applied to manage financial risks associated with uncertainties such as electricity, renewable generation (hydro) and NG prices.