Submitted:
16 September 2024
Posted:
17 September 2024
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Abstract
Keywords:
1. Introduction
2. Types and Uses of Bioreactors
3. Photobioreactors for Energy
4. Incubation Factors for Photobioreactors
5. Challenges and Perspectives
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Category of Use | Type of Bioreactor | Species Cultivated | Volume | Reference |
|---|---|---|---|---|
| Biohydrogen production | Tubular PBR | Chlamydomonas reinhardtii strain CC124 | 0.004 m3 | [36] |
| Panel PBR | 0.004 m3 | |||
| Fishmeal alternative production | Vertical tubular-type PBR | Chlorella vulgaris FSP-E | 50 L | [31] |
| Biofuel feedstock cultivation and wastewater remediation | Floating offshore PBR | Scenedesmus spp., Chlorella spp., Cryptomonas spp., Micractinium spp., Desmodesmus spp., Chlamydomonas spp., Euglena spp., Pandorina spp., Coelastrum spp., and Geitlerinema spp. | 4.18-20.91 m3 | [37] |
| Polyhydroxyalkanoate productivity in rice winery wastewater | Sequencing batch reactors | Zoogloea | 3L | [38] |
| Scale-up productivity | Fibonacci-type photobioreactor (PBR) | Dunaliella salina | 1250 L | [35] |
| Tubular PBR | Tetraselmis sp. CTP4 | 35 m3 | [39] | |
| 100 m3 | ||||
| 8 m2 thin-layer cascade PBR | Microchloropsis salina | 55 L | [40] | |
| 50 m2 thin-layer cascade PBR | 330 L | |||
| Bioreactor | Saccharomyces cerevisiae | 5 L | [41] | |
| Photobioreactor | Chlorella vulgaris | 100 m3 | [33] | |
| Pilot-scale flat-plate PBR | Chlamydomonas reinhardtii | 120 L | [42] | |
| Cultivation | Tubular reactor | Scenedesmus almeriensis | 3 m3 | [43] |
| Raceway reactor | 20 m3 | |||
| 4 m3 | ||||
| Thin-layer reactor | 1.5 m3 | |||
| Recombinant bacteria cultivation | Bioreactor | Streptococcus equi subsp. zooepidemicus | 3 L | [44] |
| Plant cell line cultivation | Bioreactor | red carrot R4G cell line | 50 L | [45] |
| Cultivation and productivity | Bioreactor | Aurantiochytrium sp. T66 | 1 L | [46] |
| Productivity | Tubular PBR | Chlorella vulgaris | 100 L | [34] |
| Fatty acid productivity | Plastic-type flat panel PBR | Scenedesmus obliquus | 5 L | [47] |
| CO2 biofixation and biofuel productivity | Air-lift PBR | Coelastrum sp. SM | 3.26 L | [48] |
| Lipid Productivity | Flat-plate PBR | Nannochloropsis sp. KMMCC 290 | 5 L | [1] |
| Bubble column PBR | ||||
| Air-lift PBR |
| Purpose | PBR Type | Challenge(s) | Reference(s) |
|---|---|---|---|
| Research | Fibonacci-type PBR | Smaller scaled versions of this design decreases illuminated surface area and increases the ratio of space to culture volume. |
[35] |
| Industry | Fibonacci-type PBR | Productivity varies with strains’ light requirements as large scale outside designs’ light source is solar. | [35] |
| Floating offshore PBR | In listed reference, this design was utilized to cultivate polyculture, thus replicability of data is uncertain. Additionally, relayed low lipid productivity rates. |
[37] | |
| Tubular PBR | For outdoor models, growth of culture is dependent on season. | [39] | |
| High lag phase/time compared to panel PBR. Higher pressure accumulation may result in lower productivity compared to panel PBR. | [36] | ||
| Vertical tubular-type PBR | This design can generate high shear stress. High aeration rate is not viable for large-scale growth. |
[31] | |
| Pilot-scale flat-plate PBR | This design can generate high shear stress. | [42] | |
| Research & Industry | Stir tank PBR | This design can generate high shear stress. | [1,52] |
| Horizontal tubular PBR | This design requires more space. Challenges also include gas transfer and heat transfer. |
[1,52] |
| Microalgae Species | Growth Factor Type | Growth Requirements |
Productivity | Reference | |
|---|---|---|---|---|---|
| Ankistrodesmus braunii | Salinity | 50 mM NaCl | After six days of cultivation, lipid content reached 34.4% dry weight | [23] | |
| Ankistrodesmus falcatus | Salinity | 100 mM NaCl | After 10 days of cultivation, lipid content reached 53% dry weight | ||
| Chaetoceros sp. FIKU035 | Temperature | 25 °C | Growth rate reached approximately 0.537 1/d | [54] | |
| Lipid productivity reached approximately 66.73 mg/L*d | |||||
| 30 °C | Biomass was about 777.93 mg/L and biomass productivity was approximately 388.97 mg/L*d | ||||
| Lipid productivity reached approximately 61.35 mg/L*d | |||||
| Chlamydomonas reinhardtii mutant | Gas Exchange | Airflow rate of 5.0-7.5 L/min | Increases biomass concentration by 18% | [42] | |
| Chlamydomonas reinhardtii strain CC124 | pH | 7.65 | Biomass productivity was approximately 31.8 mg/L*h in a tubular photobioreactor (PBR) | [36] | |
| Light Intensity | At tube: 150 µE/m2s At tank: 400 µE/m2s |
||||
| pH | 7.8 | Biohydrogen productivity was about 1.3 mL/L*h in a panel PBR | |||
| Light Intensity | 150 µE/m2s | ||||
| Chlorella sorokiniana DOE1412 | pH | 6 | Biomass productivity was approximately 0.140 g/L*day | [18] | |
| 7 | Average growth rate was approximately 0.353 g/L*day | ||||
| Chlorella sp. GN1 | Light Intensity | 5 cm light path, supplying higher light intensity than larger light paths | Lipid content was 53.5% | [55] | |
| Nitrogen Supply | 0.8 g/L urea, nitrogen concentration of approximately 3 mM | Biomass productivity rate was about 345 mg/L*d | |||
| Nitrogen Supply | Nitrogen deprived conditions: 0.01 g/L urea in growth medium | Lipid productivity was 63.5 mg/L*day | |||
| Lipid concentration comprised of 48.65% cells’ dry weight | |||||
| Phosphorous Supply | Phosphorous deprived conditions: 0.001 g/L K2HPO4*3H2O in growth medium | Lipid concentration comprised of 36.28% cells’ dry weight | |||
| Chlorella vulgaris | Light Intensity | 150 µE/m2s | After 8 days of cultivation, biomass productivity was 0.6 g/L | [22] | |
| CO2 Source | Sodium bicarbonate | Increase of lipid concentrations approximately 26% | [34] | ||
| CO2 fixation rate was about 0.925 g/L*d | |||||
| Temperature | 25 °C | Biomass reached 1.52 g/L | [25] | ||
| pH | 8.0 | ||||
| Salinity | 30 PSU | ||||
| Light | Blue light at 499-465 nm | ||||
| Chlorella vulgaris FSP-E | Nitrogen Supply | 18.6 mM urea concentration | Biomass productivity reached 268.1 mg/L/d and protein was produced at a rate of 155.4 mg/L/d | [31] | |
| Aeration Rate | 0.05 vvm | ||||
| Chlorococcum sp. | Light Intensity | 2500-3500 lux | After five days of cultivation, optimal growth rate was achieved | [56] | |
| Growth Medium | Saline water as water source for growth medium | After five days of cultivation, optimal growth rate was reached 323*104 cells/mL | |||
| Light Cycle | 24-hour light period | After nine days of cultivation, optimal growth rate was achieved | |||
| Initial Cell Density | - | Ideal cell density is dependent on growth conditions | |||
| Coelastrum sp. SM | CO2 Supply | 12% | Biomass productivity reached 0.267 g/L*d and CO2 biofixation rate was 0.302 g/L*h Lipid content was 37.91% of cell dry weight and carbohydrate content reached 58.45% of cell dry weight |
[48] | |
| Air flow | Approximately 0.06 VVM | ||||
| Light Intensity | 6900 lux | ||||
| Light Cycle | 12-hour light period, 12-hour dark period | ||||
| Desmodesmus sp. | Light Intensity data |
300 µE/m2s data |
After 8 days of cultivation, biomass productivity was 1.1 g/L | [22] | |
| After 15 days of cultivation, biomass productivity was 1.4 g/L | |||||
| After 8 days of cultivation, fatty acid content increased to 6.2% | |||||
| Dunaliella salina | Light Intensity | 600-995 μE/m2s | Biomass concentration and productivity was 0.96 g/L and 0.12 g/L*d, respectively | [35] | |
| Temperature | 18.2-22.5 °C | ||||
| pH | 7.5-8.5 | ||||
| Isochrysis galbana | Light Intensity | 350 μmol/m2s | Carbohydrate production of 48.11 gC/m3d | [57] | |
| Temperature | 14 °C | After 10 days of cultivation, docosahexaenoic acid (DHA) content was 19.55 mg/g of ash-free dry weight | [20] | ||
| After five days of cultivation, DHA productivity was 1.08 mg/L*d | |||||
| Nannochloropsis gaditana | Light Intensity | 360 µmol photons/(m2s) | Three-fold increase in growth compared to low light conditions | [21] | |
| Nannochloropsis oculata | Temperature | 20 °C | After five days of cultivation, eicosapentaenoic acid (EPA) productivity was 2.52 mg/L*d | [20] | |
| Nannochloropsis QU130 | Light Cycle | 24-hour light period at 500 µmolhν/m2s | Biomass productivity increased by 13.6%, to 33 g/m2*d | [15] | |
| Temperature | Fluctuating temperatures between 32-41 °C | ||||
| Larger cell size than continuous temperature conditions | |||||
| Nannochloropsis salina | Light Cycle | 24-hour light period | Growth rate reached 0.42 1/d | [13] | |
| Biomass concentration was about 0.77 g/L | |||||
| Gas Exchange | 1L/h of 5% CO2 supplemented air | After 10 days of cultivation, stationary phase was reached | |||
| Nitrogen Supply | Nitrogen-deprived medium with 0.075 g/L NaNO3 | Lipid concentration was 63% of cells’ dry weight | |||
| 1.5 g/L NaNO3 | Growth rate increased approximately 3.5-fold | ||||
| Gas Exchange | 5% CO2 supplemented air | ||||
| pH | 8 | Growth rate approximately 0.19 | [17] | ||
| Largest cell density after 21 days of cultivation was about 95.6*106 cells/mL | |||||
| 9 | Growth rate approximately 0.19 | ||||
| Largest cell density after 21 days of cultivation was about 92.8*106 cells/mL | |||||
| Nannochloropsis sp. FIKU036 | Temperature | 25 °C | Growth rate reached approximately 0.3311/d | [54] | |
| Biomass was about 885.35 mg/L and biomass productivity was approximately 293.05 mg/L*d | |||||
| Nannochloropsis sp. KMMCC 290 | Light Intensity | 11,600 lux | Cell concentration increased by 50%, with a final concentration of 0.51 g/L in air-lift photobioreactor (ALP) | [1] | |
| Lipid productivity increased by 47.7%, to 13.4*10-3 g/L/d in ALP | |||||
| Lipid productivity increased by 45.7%, to 18.8*10-3 g/L/d in flat-plate photobioreactor (FPP) | |||||
| Aeration Rate | 1.0 vvm or 5.0 L/min | ||||
| Cell concentration increased by 44.1%, with a final concentration of 0.49 g/L in ALP | |||||
| Lipid productivity was 13.4*10-3 g/L/d in ALP | |||||
| CO2 Feeding | 10% CO2 at 0.5 L/min for 2 hr every 12 hr intervals | Final cell concentration was 0.65 g/L for FPP | |||
| Lipid productivity reached 19.8*10-3 g/L/d for ALP and FPP | |||||
| Lipid content was 31.5% for ALP | |||||
| Phaeodactylum tricornutum | Nutrient Supply/Growth Medium | 8.82 mM nitrogen concentration in f/2 growth medium | After 10 days of cultivation, biomass concentration reached about 2.76 g/L | [4] | |
| Fucoxanthin content was around 2.18 mg/g of fresh weight | |||||
| Fucoxanthin productivity reached about 5.07 mg/L/d | |||||
| Increased fucoxanthin production to approximately 9.82 mg/L/d | |||||
| Light Intensity | 20 µmol/m2/s | ||||
| Porphyridium sp. | Air Flow | 0.16 cm/s | Dry biomass concentration reached approximately 5 g/L | [58] | |
| Scenedesmus incrassatulus | Salinity | 100 mM NaCl | After six days of cultivation, lipid content reached 37.7% dry weight | [23] | |
| Scenedesmus obliquus | Light Intensity |
150 µE/m2s | After 8 days of cultivation, biomass productivity was 0.8 g/L | [22] | |
| 300 µE/m2s | After 15 days of cultivation, biomass productivity was 1.2 g/L | ||||
| After 15 days of cultivation, fatty acid content increased to 11.6% | |||||
| Nitrogen Supply | Nitrogen source was urea | Cells’ dry biomass was composed of 40% lipids | [47] | ||
| Light Intensity | 3000 lux | ||||
| Spirulina sp. | Shear Force | Decreased bubble size (1.8 mm) and formation time (3.3 ms) in volute aerator | Average growth rate increased by 26.6% in comparison to using a strip aerator | [59] | |
| Biomass productivity increased by 50.7% in comparison to using a strip aerator | |||||
| Tetradesmus almeriensis | Nutrient Supply/Growth Medium | Freshwater with fertilizer | Biomass productivity was 30.3 g/m2*day | [60] | |
| Tetraselmis suecica FIKU032 | Temperature | 30 °C | Growth rate reached approximately 0.378 1/d | [54] | |
| Biomass was about 978.43 mg/L and biomass productivity was approximately 369.84 mg/L*d | |||||
| Tisochrysis lutea | Air Flow | 6.25 vvm | Specific net growth rate reached 3.8 L/min | [61] | |
| Xanthonema hormidioides | Temperature | 20 °C | After three days of cultivation, biomass productivity was 11.73 g/L | [24] | |
| Nitrogen Supply | 18 mM nitrogen concentration | ||||
| Temperature | 25 °C | After 18 days of cultivation, lipid content was 57.49% of cells’ dry weight | |||
| Nitrogen Supply | 3 mM nitrogen concentration | ||||
| Mixed microalgae culture sourced from the Nacharam Cheruvu in India | Temperature | 30 °C | Increase in total lipid productivity to 24.5% | [62] |
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