Submitted:
07 December 2023
Posted:
08 December 2023
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Abstract
Keywords:
1. Introduction
2. Materials and Methods
3. Results and Discussion
3.1. XDR analysis
3.2. Cross-Section Microstructural Characterization
3.3. Chemical Characterization
6. Conclusions
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- The layer of oxides generated by the oxidation process showed the formation of the characteristic iron oxides, hematite, magnetite, and wustite. However, the amount of wustite generated was relatively lower compared to literature reports, which can be attributed to the formation of a SiO2 layer in the initial stages of oxidation.
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- The thickness of the hematite and magnetite layers tends to decrease with increasing silicon content, making it possible to identify the other phases present by XRD.
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- The average thickness of the oxide layer tends to decrease when the silicon content increases to values below 1%. However, for levels above 1%, the thickness of the oxide layer may increase due to the difference in density between fayalite and iron oxides.
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- The number of internal defects in the oxide layers was also reduced with increasing silicon content.
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- At the interface between the oxide and the steel, the eutectic compound FeO+Fe2SiO4 is formed and the thickness tends to increase with longer exposure times to isothermal temperature of 1000°C and higher silicon contents.
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- The presence of a SiO2 film was detected in the oxide-steel interface region, where silicon tends to accumulate during the oxidation process. The SiO2 film formed tends to decrease with increasing exposure time to the isothermal temperature of 1000°C and the silicon content, and in the case of the oxide layer formed on AISI 9254 steel, the SiO2 film could not be identified.
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| Steel | C | Mn | Si | P | S | Ni | Mo |
|---|---|---|---|---|---|---|---|
| AISI 1045 | 0,43 | 0,71 | 0,02 | 0,018 | 0,025 | 0,08 | 0,020 |
| AISI 51160 | 0,57 | 0,78 | 0,22 | 0,021 | 0,024 | 0,07 | 0,013 |
| AISI 9254 | 0,55 | 0,67 | 1,34 | 0,014 | 0,008 | 0,01 | 0,006 |
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