1. Introduction
Enhancing the load-bearing capacity of foundations, including pile foundations, constitutes a paramount concern in foundation engineering, especially when dealing with construction in soft soil conditions. One approach to address this challenge is the development and utilization of unconventional pile shaft shapes. Such variations encompass piles with shaft widening, thickening, profiled surfaces, telescopic geometries, among others [
1,
2,
3,
4,
5]. Owing to the distinctive characteristics of their shaft shapes, these piles demonstrate more efficient interaction with the surrounding soil, resulting in significantly greater load resistance than conventional prismatic or cylindrical piles. Field investigations [
6] and numerical simulations [
7] focusing on conical piles have revealed heightened stress concentration in the widening regions of the piles within the ground compared to their tips. This observation underscores the pivotal role of the widening sections in determining the load-bearing capacity of piles. Further research [
8,
9,
10,
11] indicates a 35-45% increase in the static load resistance of widened piles compared to their non-widened counterparts. In some numerical studies [
12], this beneficial effect has been shown to reach as high as 68%.
Another equally effective strategy for augmenting the load-bearing capacity of foundations, including pile foundations, is the incorporation of loose, rigid materials (such as crushed stone, gravel, dry cement-sand mixtures, concrete mortar, etc.) during construction. This technique results in a 2.0-2.4-fold increase in foundation resistance [
13]. It finds widespread application when establishing foundations in compacted excavations. The addition of rigid materials and their compaction at the base of the excavation serves as an effective means of compacting the surrounding soil, thereby increasing the foundation’s load-bearing capacity [
14,
15]. This, in turn, leads to reduced excavation volume, decreased consumption of concrete and reinforcement materials, and cost savings in constructing buildings and structures.
Regarding pile foundations within geotechnical engineering, there exists a body of experience in using rigid-material backfills to enhance the load-bearing capacity of driven, bored, and cast-in-place piles.
The literature reveals the technology for fabricating driven hollow reinforced concrete piles with a circular cross-section and an open lower end [
16,
17]. To heighten the load-bearing capacity of such piles, it is recommended to partially fill their internal cavities with rigid materials and subsequently compact them with a punch into the ground beneath the pile’s lower end. Crushed stone or dry concrete mixtures are proposed as suitable rigid materials. Consequently, the lower portion of the piles forms a compacted, broadened base comprised of rigid materials and soil. The application of such hollow piles with backfilling and rigid-material compaction is advised for deployment in weak, waterlogged soils, where the most significant improvement in load-bearing capacity is anticipated.
The construction of tubular piles featuring crushed stone widening in their lower sections is elucidated in [
2,
18]. To create the widening within the driven pile’s cavity, portions of crushed stone are backfilled and compacted through the pile’s cavity into the ground. Research has established that the dimensions of the widening in the lower part of the piles have a substantial influence on their static load resistance. Accordingly, the bearing capacity of a tubular pile with a widened, compacted crushed stone portion having a diameter equivalent to 2.5 times the pile’s diameter (denoted as ‘d’) is 1.7-2.45 times greater than that of similar piles lacking this feature. Researchers have further determined that the dimensions of the widening composed of rigid material are contingent on various factors, including the pile’s diameter, soil characteristics beneath the pile’s lower end, the volume of compacted crushed stone material, and its particle size distribution, among others [
19].
Numerical modeling results elucidate the performance of bored-tied piles, both with and without compacted crushed stone widening in their lower sections [
20]. It has been ascertained that the creation of crushed stone widening in the lower part of the piles leads to additional soil compaction at the base, resulting in a 1.04-1.12-fold reduction in pile settlement.
Recommendations for the design and construction of flat-profile piles underscore the importance of considering a coefficient accounting for the enhanced bearing capacity of piles driven with the addition of loose materials [
21]. These recommendations reveal that the bearing capacity of 5, 7, and 9-meter flat-profile piles is respectively 1.27, 1.30, and 1.32 times greater when driven with the addition of loose materials compared to their counterparts driven without such additions. The most pronounced effect of incorporating loose materials is observed in the case of 9-meter piles. The authors propose specific quantities of loose material per pile, corresponding to 200, 380, and 460 kilograms, for piles with lengths of 5, 7, and 9 meters, respectively.
A method involving the construction of a pile-slab foundation with crushed stone widening beneath the lower ends of the piles is described in [
22]. Piles, each measuring 8 meters in length and 53 centimeters in diameter, were installed within excavation pits with widening created in their lower sections through the gradual compaction of crushed stone, with a total volume of 1 cubic meter beneath each pile. The diameter of the widening beneath the piles’ lower ends measured 100 centimeters.
This approach, which significantly enhances the load-bearing capacity of piles by creating widening beneath their tips, also optimally distributes the load between the foundation’s slab and the piles. This innovative technique has led to a reduction of up to 50% in the number of required piles. The distances between piles in the foundation are established at 5 times the pile diameter (5‘d’), where ‘d’ represents the pile diameter. The design of such a pile-slab foundation with crushed stone widening for a 16-story building results in up to 20% in cost savings compared to the design involving driven prismatic piles, each measuring 17 meters in length and having a cross-sectional dimension of 30x30 centimeters.
In [
23], features related to the construction of cast-in-place piles with dual widening in their lower sections are expounded. These piles are formed by sequentially filling the excavation with large rigid materials (such as coarsely crushed stone) in layers, compacted with a lengthy tamper featuring a pointed angle ranging from 120-180 degrees. This process results in the creation of a broadened section in the lower part of the pile without significant lateral expansion. Subsequently, finer rigid material (crushed stone or fine gravel) is added on top of this widening and compacted using a tamper with a pointed angle ranging from 25-90 degrees. This procedure yields an upper widening. Following this, a reinforcement cage is inserted into the well, and its cavity is filled with concrete mortar. Experiments have revealed that the load-bearing capacity of cast-in-place piles featuring dual widening in the lower section surpasses that of piles without widening by 1.5-3.0 times. The authors attribute this effect to the increased soil resistance along the pile’s lateral surface.
[
23] Presents an alternative approach for constructing piles with dual widening. A distinguishing feature of this method is the driving of a pile into the well after the expansions have been created. The pile is driven by submerging its tip into the upper widening. Researchers have noted that such piles also exhibit a high load-bearing capacity.
The aforementioned works [
1,
2,
3,
4,
5,
6,
7,
8,
9,
10,
11,
12,
13,
14,
15,
16,
17,
18,
19,
20,
21,
22,
23] collectively underscore the significant role played by both geometric widening within the pile shaft and the application of rigid material backfills in enhancing the load-bearing capacity of piles. However, it is regrettable that, within a specific pile structure type, researchers have not addressed the combined impact of these two factors on load-bearing capacity enhancement. Additionally, researchers have overlooked the influence of rigid material type on pile resistance and the energy intensity of pile driving. This oversight is notable due to the wide variety of rigid materials used as backfill during pile installation.
Acknowledging the relevance of these issues, our research endeavors have included experimental investigations employing driven piles featuring from 1 to 4 flat widening along the shaft length [
24]. This research was conducted in two stages. The first stage assessed the impact of the number of widening on load-bearing capacity and pile driving energy intensity, while the second stage evaluated the influence of the type of rigid and soil material placed beneath the pile widening on their load-bearing capacity and energy-related parameters. The results of the first stage are presented in [
8], and the second stage is elucidated in the present paper. These experiments were conducted under laboratory conditions, using pile models and four types of backfill materials: loam, sand, gravel, and crushed stone.
The research aims to investigate the influence of backfill materials composed of soil and rigid substances on the energy intensity of pile driving and the resistance to static loads, taking into account piles featuring multiple shaft widening.