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An Ultra-Low Power Consumption Urban Sewer Methane Concentration Monitoring System Based on Ultrasound

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28 April 2023

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29 April 2023

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Abstract
Methane is the main cause of sewer explosion accidents, and the available monitoring methods mainly use portable gas sensors for on-site detection. However, these methods cannot grasp the dynamic changes in methane in a sewer in real time or make better predictions of methane explosion accidents. Here, we present a low-power online monitoring system for sewer methane in order to ensure the safety of urban sewers. A low-power ultrasonic gas sensor was used to monitor the methane content in biogas. Due to the impacts of changes in CO2, temperature, and humidity in the sewer on the ultrasonic methane measurement results, a corresponding compensation method was proposed. The effectiveness of the compensation method was verified through experiments, which measured the methane concentration under different influences, and the methane values measured before and after compensation were compared. The power consumption was only 1.28 mW if the system worked in intermittent operation mode, and it could operate for about 1.5 years by selecting a lithium battery with a capacity of 5 A · H. The experimental results showed that the gas detection accuracy could meet the commercial requirements and had a high compensation for the impacts of carbon dioxide, temperature, and humidity.
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Subject: Physical Sciences  -   Applied Physics

1. Introduction

Methane is one of the main components of biogas in sewers, and it is quite explosive when its concentration exceeds the lower explosive limit (about 5% by volume) [1]. Since the development of the economy is fast, urban populations continue to grow, and garbage and sewage are increasing by large quantities; this has led to an increase in the concentration of biogas in urban sewers, and sewer explosion accidents are commonly seen.
In recent years, few gas explosions in sewers and septic tanks have been reported in developed countries, such as those in Europe and the United States [2]. Since the population densities of these countries are quite low and the urban facilities are complete, they produce less biogas and the operating pressure of the sewers is low. Therefore, portable gas sensors are commonly used for on-site sewer gas detection [3]. However, in China, as the urbanization process continues to accelerate and the urban population density is increasing year by year, there is tremendous pressure on urban facilities. From 2004 to 2009, there were at least 26 sewage biogas explosions in the main area of the city of Chongqing, China [4]. If an on-site detection method were used to monitor the content of biogas, it would cost great amounts of human and material resources; in addition, the content of sewage gas continuously changes over time, and such a method would not be able grasp the changes in the content of sewage biogas in real time. Once the concentration of hazardous gas (methane) reaches the lower explosive limit (LEL), it will not be possible to take emergency measures to reduce the gas concentration to avoid accidents. Thus, developing a real-time sewer gas monitoring system necessary for countries such as China.
For sewer gas monitoring systems, Markus Fluggen proposed a device to monitor the dissolved methane concentration at the end of a rising main sewer network by pumping out the sewage samples [5]; this device was able to capture dynamic changes in methane concentration in real time. Since the long-term monitoring of sewer gases requires a gas detection device with a low power consumption and long-term stability, this system is not suitable for the networked monitoring of urban sewer gases. Jung Soo Lim proposed the SewerSnort monitoring device, which used a float sensor to collect gas measurement values and the location information of sampling points [6]; the gas measurement results could be obtained from the float sensor after the its stroke was completed. However, it is necessary to regularly allocate float sensors for sampling if one would like to understand how the level of gas in the sewer varies over time.
To achieve low power consumption and high reliability in sewer gas monitoring, it is necessary to select suitable gas sensors. The commonly used methane sensors include catalytic sensors, semiconductor sensors, and photoacoustic sensors [7,8,9,10]. Catalytic sensors are generally high in power, and their electrodes are affected by the toxic effects of hydrogen sulfide, so they are not suitable for sewer gas detection [11]. Semiconductor sensors use metal oxide semiconductor materials to cause changes in resistance or conductance after contact with the gas that is to be measured [12]. Since there may be other kinds of gases in a sewer that can be oxidized, such gases will react with the sensor, which will pose a large error in the measurement results. Photoacoustic sensors are usually expensive and are suitable for experimental projects [13]. The application of ultrasonic sensors in gas detection is relatively rare, but they carry the advantages of low power consumption and high safety, and they can be used for methane gas detection [14,15,16]. Their detection principle comes purely from a physical theory that is based on the gas sound velocity measurement method [17,18]; thus, such sensors have long-term stability. However, ultrasonic sensors do not have gas selectivity and are commonly used for the binary detection of mixed gases. Moreover, the speed of sound is greatly affected by temperature and humidity [19,20], and the constant changes in sewer temperature over time will affect the measurement results of such sensors.
In this study, we proposed a sewer gas monitoring system for detecting the methane concentration in a sewer environment with multiple mixed gases by using ultrasonic sensors. By using ultrasonic gas detection, the power consumption of the sewer gas monitoring system was further reduced. We also proposed a method of compensating for the effects of the sewer environment (i.e., temperature and humidity). The power of the sewer gas monitoring system was evaluated, and the detection accuracy was tested. We also designed a compensation experiment for testing the system’s performance in compensating for the sewer environment’s impact. This will provide a scientific basis for the achievement of low-power-consumption sewer gas monitoring.

2. Methodology

The principle of ultrasonic gas detection is based on sound velocity measurements. Sound velocity measurement methods can be divided into threshold detection (TH) methods and phase difference (PD) methods [21]. The difference between the two types of methods is that TH methods send an ultrasonic pulse group, while PD methods sends a continuous ultrasonic wave, and the gas concentration is indicated by measuring the signal delay between the transmitter and the receiver. In terms of detection accuracy and resolution, PD methods are better than TH methods. Furthermore, threshold detection methods require a high-frequency ultrasonic probe, which has a high cost. Therefore, a PD method was chosen for this study.

2.1. Principle of an Ultrasonic Methane Sensor

The sound velocity analysis of different gas mixtures is based on the general equations of sound velocity:
c = γ R T M 0.5
where γ is the specific heat ratio of the gas C P / C V (where C P and C V are the specific heat capacities at a constant pressure and volume, respectively), R is the molar gas constant, T is the temperature of the gas in Kelvin, and M is the molar mass of the gas. The speed of sound is influenced by the molar mass of the transmission medium; if the content of methane in a methane–air mixture changes, the speed of sound changes accordingly.
For a methane–air mixture, if the volume fraction of methane is x, the sound velocity c m i x of the mixed gas can be expressed by the general equation of sound velocity as follows:
c mix = γ R T x M CH 4 + ( 1 x ) M air 0.5
where MCH4 and Mair are the molar masses of methane and air, respectively. The sound velocity of the gas can be obtained by measuring the time of flight (TOF) between the transmitter and receiver.

2.2. Ultrasonic Methane Detection Principle in a Sewer Environment

Sewage mainly contains methane, carbon monoxide, hydrogen sulfide, ammonia, and carbon dioxide [22]. Most sewer explosions are methane explosions. Carbon monoxide and hydrogen sulfide are toxic gases and have concentrations that are far lower than those of methane and carbon dioxide. Meanwhile, ammonia is extremely soluble in water, and it has a concentration of approximately zero. Therefore, the effects of carbon monoxide, hydrogen sulfide, and ammonia can be ignored. However, the content of carbon dioxide in mixed gases is relatively high, and the sound velocity c will decrease by 0.89 m/s for each 1% increase in its concentration. Therefore, the impact of carbon dioxide cannot be ignored. In addition, if the concentration of carbon dioxide is at a high level, it can lead to suffocation and death, so the real-time detection of carbon dioxide is necessary.
Humidity varies over time due to the influence of weather, and the content of water vapor directly affects the molar mass of a mixed gas, which, in turn, affects the speed of sound. Thus, the influence of humidity should be considered, and water vapor should be treated as a part of the mixed gas. In this study, we used a humidity sensor to monitor the environmental humidity of a sewer in real time, and we converted the humidity into the proportion of water vapor in the mixed gas.
According to the above analysis, a sewer can be simplified as a mixture of methane, carbon dioxide, and water vapor, with air as the background gas. According to the general equation of sound velocity, the relationship among sound velocity c mix , the concentration of methane x, the concentration of carbon dioxide y, and the concentration of water vapor z can be expressed as
c mix = γ R T x M CH 4 + y M CO 2 + z M H 2 O + ( 1 x y z ) M air 0.5

2.3. Structure and Working Principle of the Ultrasonic Methane Sensor

The traditional PD measurement structure directly measures the phase difference in an ultrasonic signal at a transmitter and receiver by using only one acoustic tube. However, this structure cannot effectively compensate for the impact of temperature. In this study, a dual-channel acoustic tube measurement structure was adopted, and a reference acoustic tube was added to the single acoustic tube (measurement acoustic tube). The two acoustic tubes were completely identical in structure and length, but the reference acoustic tube is sealed with pure air inside. When the external temperature changed, the sound velocity of the acoustic tubes changed accordingly, and the dual-channel acoustic tube structure played the role of temperature compensation to a certain extent. Figure 1 shows the structure of the dual-channel acoustic tube measurement unit.
The ultrasonic transmitter was set to a continuous-wave working mode, and an ultrasonic receiver was placed at the other end of the acoustic tube to detect the transmitted ultrasonic signal. Due to the attenuation of acoustic energy during transmission, the amplitude of the received ultrasonic signal was relatively low after passing through the acoustic tube. Thus, the received signal was sent to a signal amplification circuit for amplitude amplification, and then the signal was sent to a shaping circuit to convert the sine wave signal into a square wave signal. The phase difference between the signals of the dual-channel acoustic tubes was then obtained through a phase detector. The circuit composition of the ultrasonic sensor module is shown in Figure 2.

3. Composition of the Sewer Monitoring System

The sewer gas monitoring system consisted of sensor detection nodes, gateways, and monitoring centers. We could place sensor detection nodes in the manhole covers of densely populated areas of cities (that is, areas prone to biogas explosion accidents) and set up gateways in these areas. The detection information would be transmitted through the gateways to a monitoring center. A block diagram of the composition of the monitoring system is shown in Figure 3.
The sensor detection node was the core part of the monitoring system, as it was responsible for monitoring the methane concentration in the sewer and sending detection information to the gateway. The detection node consisted of a methane detection unit, a carbon dioxide detection unit, a temperature and humidity detection unit, a central processing unit, and a wireless communication module.
The methane detection unit was designed by using the aforementioned dual-channel ultrasonic PD method. One reason for adopting this method was that other methane sensors generally have high power consumption, which cannot meet the needs of long-term use in a sewer. The ultrasonic measurement method has low power consumption, so it can ensure that the system can continuously work for several months.
For the carbon dioxide detection unit, an infrared absorption carbon dioxide sensor was selected for the system. There were two reasons for using this type of carbon dioxide sensor: One was that carbon dioxide has a great impact on the ultrasonic measurement of methane concentration, and it needs to be measured and corrected; the other is that a high carbon dioxide concentration can cause on-site workers to suffocate.
Changes in temperature and humidity have certain impacts on the measurement results of ultrasonic methane sensors. In order to minimize their impacts, measuring the ambient temperature and humidity is necessary, and then numerical corrections must be made based on a theoretical analysis. The temperature and humidity detection unit used a single-bus integrated temperature and humidity sensor, which had the characteristics of low power consumption, convenient use, and good stability.
The central processing unit of the detection node was responsible for collecting the detection data from the methane detection unit, carbon dioxide detection unit, and temperature and humidity detection unit, performing data processing on these data, and then determining whether the gas concentration was within a safe limit. The detection information was packaged and transmitted to the wireless communication module at certain time intervals. The packaged information included the wellhead number, methane gas concentration value, carbon dioxide gas concentration value, safety status, etc.
A ZigBee module with a low power consumption was used as a wireless data communication module. The communication network that is constructed with ZigBee modules can meet the requirements of low-cost and low-power sensor networks, thus helping to extend battery life and improve the reliability of monitoring systems.
Since the specific gravity of methane gas is relatively light, the methane concentration in the upper layer of a sewer is the highest. The sensor detection node could be placed 0.5 m from the ground in the sewer. Each wellhead was numbered, which reflected the location information of the corresponding sewer. The sensor detection node collected gas concentration information in real time, and it sequentially transmitted the wellhead number and concentration information to the nearby gateway through a wireless network. The gateway then transmitted the detection information to the monitoring center through serial communication. The monitoring center calculated and processed the collected data according to the communication protocol, and it displayed the gas concentration information at each wellhead.
The gateway was responsible for collecting the information transmitted by the sensor detection node in the area and forwarding it to the monitoring center. It consisted of a ZigBee communication module and an alarm device. Generally, sewer monitoring devices are installed in densely populated areas, dividing them into several small areas; each small area contains a gateway, and the gateway is generally installed in the center of the small area. The division of these small areas must guarantee that each sensor detection node within the area can communicate with the gateway. The gateway communicates wirelessly with the sensor detection node through the ZigBee network and communicates with the host computer of the monitoring center through a serial port with an RS-485 interface. If the concentration of methane in a sewer in an area exceeds the safety limit, the alarm device of the gateway emits an audible and visual alarm.
The working software of the monitoring center was designed by using Labview, which could dynamically display the concentration of methane in the sewer of the monitored area. When the methane concentration in the sewer exceeded the alarm’s threshold, an alarm prompt was issued. The location of the sewer could be determined based on the wellhead number, and the staff should be informed to adopt corresponding steps to prevent an accident from happening.

4. System Power Consumption Analysis

The selection of most of the components of the sensor detection nodes was based on the system’s requirement for low power consumption. Details on the selection and power consumption of the main components involved in the sensor detection nodes are shown in Table 1.
The monitoring system was divided into an intermittent operating mode and continuous operating mode in order to reduce its power consumption. The system was set to the intermittent operation mode when the methane concentration in the sewer gas environment did not exceed the alarm limit. The intermittent mode of operation was a low-power mode of operation, and it was intended to reduce the system’s power consumption by reducing the active-state working time and increasing the sleep time. If the methane concentration in the sewer gas environment exceeded the alarm limit, the system was set to the continuous working mode until the alarm state was eliminated, and then it was switched to the intermittent working mode. The intermittent mode was divided into four working states, as shown in Table 2.
The components marked with √ in Table 2 are in the active state; S1 indicates the sleep state, S2 indicates the working state of the ultrasonic sensor module, S3 indicates the joint working state of the methane sensor, carbon dioxide sensor, and temperature and humidity sensor, and S4 indicates the data communication state. The time duration is the continuous working time of an active component in a state, and the cycle time is the length of time that elapses until this this state is restarted. Considering that the temperature and humidity of a sewer vary slowly, it is not necessary to frequently measure the temperature and humidity. Since the carbon dioxide sensor consumed a large amount of power, the cycle time for S3 was set to be relatively long. We set the S3 state to be executed after every four repetitions of S1 and S2; thus, it could both compensate for temperature and humidity and reduce the system’s power consumption. The relationship between time and power consumption in S3 is shown in Figure 4. Since the power consumption of the ZigBee module was high, the cycle time of S4 was set to 6 h (i.e., sending monitoring data every 6 h) for if the sewer gas concentration was normal, and the ZigBee module is in the sleep state for the rest of the time. Table 3 shows the power consumption analysis of these four operating states.
In Table 3, the total power of each state is the sum of the power consumption of the working components. The average power consumption is the sum of the average power consumption in each state, which was obtained by multiplying the total power consumption in each state by the time weight, where the time weight = time duration / cycle time. In Table 3, it can be seen that the average power consumption of the sensor detection node was 1.284 mW in the intermittent operating mode, the internal working voltage of the sensor node was 3.3 V, and the weighted average working current was 0.389 mA, which would allow the sensor detection unit to continuously operate for about 1.5 years by using a lithium battery with a nominal voltage of 3.7 V and a battery capacity of 5A · H.
If the concentration of methane in a sewer exceeds the safety limit (usually, the methane concentration is set to 1%, which is 20% of the lower explosive limit), the system will enter the continuous operation mode. In this mode, the system continuously monitors the gas concentration. The sensor detection node monitors the condition of the sewer at every second, and the ZigBee communication unit uploads data every minute. During this period, the system will issue a prompt message and remind people to take measures to reduce the concentration of hazardous gases. If the concentration of methane continues to increase to 2.5%, which is 50% of the lower explosive limit, the sensor node will send out a warning signal, and the gateway alarm device in the area in which the sewer is located will send out an audible and visual alarm. If the concentration of methane is reduced to below the safety limit, the alarm is cleared, and the system is reverted to the intermittent working mode.

5. Experiments and Discussion

5.1. Experimental Condition

Since it is difficult to enter an actual sewer for experimental verification, the gas environment used in this experiment was constructed in a laboratory. The test gas was composed of pure methane and air according to a volume ratio, with a gas distribution accuracy of 2%. Since the length of the dual-channel acoustic tubes could not be completely consistent, the time of flight (TOF) of the ultrasonic signal in the dual-channel acoustic tubes was not equal if there was no gas to be measured (i.e., the reference acoustic tube and measurement acoustic tube were filled with air). An average length deviation of 1 mm would result in a 2% methane concentration detection error. In view of this, zero calibration was necessary. We put the sensor detection node into a sealed container that was filled with pure air at room temperature, and we let it stand for 1 min. Then, we measured the dual-channel phase difference, and the central processing unit recorded the current phase difference and used this value as a zero point. The experiments were all conducted under testing conditions with an ambient temperature of 20 °C and a relative humidity of 75%, except for the temperature and humidity compensation experiment. The laboratory test device is shown in Figure 5.

5.2. Methane and Carbon Dioxide Detection Accuracy Test

Methane–air mixtures with concentrations of 1%, 2%, and 4% were selected for testing. The test results are shown in Table 4, where the absolute error is the difference between the measured value and the actual methane concentration. From the test results, it can be seen that the relative error of detection was less than 3%, and the measurement accuracy met the commercial requirements.
Since the detection of carbon dioxide was used to correct the measured value of methane, the measurement results directly affected the measurement accuracy for the methane concentration, and the detection accuracy for carbon dioxide needed to be tested. Table 5 shows the test results for the carbon dioxide concentration while using air as the background gas with concentrations of 0.2%, 0.5%, and 1%. As can be seen in Table 5, the relative error for carbon dioxide did not exceed 3%, and the measurement results met the requirements for high-precision gas concentration detection.

5.3. Effect of the Correction for the Impact of Carbon Dioxide

Due to the significant impact of carbon dioxide on ultrasonic methane detection, it was necessary to correct the impact of carbon dioxide on the measurement results. In order to verify the corrective effect of the system with respect to carbon dioxide, three concentrations (i.e., 0.5%, 1%, and 1.5%) of CO2–air mixtures were prepared as background gases, and a gas mixture composed of CH4, CO2, and air with CH4 concentrations of 0%, 2%, and 4% was prepared according to a volume ratio.
We first tested the measured values before correction for each methane concentration by using a mixture of carbon dioxide and air as the background gas; then, we tested the corrected measured values at each methane concentration and compared the measured values before and after carbon dioxide correction. Figure 6 shows the results of the methane concentration measurements before and after carbon dioxide correction.
Figure 6a shows the actual measured values of methane concentrations with different carbon dioxide concentrations, and the deviations shown in Figure 6b are the difference between the measured value and the actual value. The dotted line represents the measured value before correction, and the solid line represents the measured value after correction. A measurement result is marked with a * if the measured dual-channel phase difference was converted into a negative value. In the measurement results, there was a large deviation before carbon dioxide correction, and the measured values decreased as the concentration of carbon dioxide increased. As shown in Figure 6a, if the methane concentration was zero, the measured values were all negative. This was because the sound velocity of carbon dioxide is lower than that of air, and the phase of the measuring acoustic tube’s signal lags behind the phase of the reference acoustic tube’s signal. When there was only carbon dioxide in the gas mixture with no methane present or the concentration of methane was quite low, the measured value obtained after the calculation was a negative value. It can be seen that the system exhibited good correction with different carbon dioxide concentrations and that the measurement results were more accurate after carbon dioxide correction, thus achieving the requirements for methane gas concentration detection at higher carbon dioxide concentrations.

5.4. Temperature and Humidity Compensation Test

For the temperature compensation test, we selected the temperatures of 0 °C, 10 °C, 20 °C, and 30 °C to test the system’s methane measurement accuracy with a relative humidity of 75%. Figure 7 shows the measurement results before and after the temperature compensation. The dotted line represents the measured value before the temperature compensation, and the solid line represents the measured value after the temperature compensation. The deviation of the measured value before the compensation was relatively large compared to the deviation of the measured value after the compensation. The measured value before the compensation increased as the temperature increased, and the deviation was minimal when the temperature approached 20 °C. This was because the zero-point calibration of the sensor before testing was at a temperature of 20 °C. The compensated deviation was less affected by the temperature. It could be seen that temperature compensation could further reduce the impacts of temperature changes and improve the sensors’ accuracy. Furthermore, even though the measured values’ deviation before the compensation was large, the accuracy was still high; the dual-channel acoustic tube structure was able to achieve good temperature compensation.
At an ambient temperature of 20 °C, three saturated salt solutions were selected to obtain relative humidity of 59% (sodium bromide), 75% (sodium chloride), and 85% (potassium chloride) in order to verify the humidity compensation performance. The measurement results before and after the humidity compensation are shown in Figure 8. Since the zero calibration was performed in an environment with a relative humidity of 75%, the measurements’ deviations before and after compensation were not significantly different at 75% relative humidity. When the relative humidity was 59% or 85%, the deviation before compensation was quite large, and the value of the deviation increased as the humidity increased. After humidity compensation, the impact of humidity on the measurement results was significantly reduced.

6. Conclusions

Herein, we proposed a low-power sewer methane monitoring system. The system can monitor the methane concentration in a sewer in real time, judge whether the concentration exceeds a limit, and give corresponding warnings to avoid explosion accidents caused by excessive methane concentrations. The system uses ultrasonic technology to detect the concentration of methane in a sewer, and this has the advantage of improving the safety and service life of the monitoring system, as well as reducing the system’s power consumption. The power consumption of the wireless monitoring system was analyzed. Furthermore, the impacts of other gases in the sewer and multiple factors, such as the environment of a sewer on the measurement results, were considered, and the interference of other gases was eliminated. The compensation for the environment (i.e., temperature and humidity) was used, and this further improved the accuracy of the system. The experimental results showed that the methane detection accuracy of the monitoring system could not only meet the commercial requirements, but could also reduce the impacts of carbon dioxide, temperature, and humidity on the measurement results. Expanding monitored areas by adding sensor nodes and gateways will better prevent sewer explosions and provide useful information for sewer security management.

Author Contributions

Conceptualization, Ding.X. and Shi.Y.; methodology, Ding.X.; software, Sun.H.; validation, Shi.Y. and Ding.X.; data curation, Ding.X.; writing—original draft preparation, Ding.X.; writing-review & editing, Shi.Y. and Ding.X.; visualization, Ding.X.; supervision, Sun.H.; project administration, Shi.Y. and Ding.X.; funding acquisition, Shi.Y. All authors have read and agreed to the published version of the manuscript”.

Funding

This research was funded by the National Natural Science Foundation of China. Project Name: Collaborative Strategy for Enzyme Catalyzed Microbial Metabolism Gas Sensor and Efficient and Rapid Detection; grant number: 62271176.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. The structure of the dual-channel acoustic tube measurement unit.
Figure 1. The structure of the dual-channel acoustic tube measurement unit.
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Figure 2. The circuit composition of the ultrasonic sensor module.
Figure 2. The circuit composition of the ultrasonic sensor module.
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Figure 3. Block diagram of the composition of the sewer Monitoring System.
Figure 3. Block diagram of the composition of the sewer Monitoring System.
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Figure 4. Relationship between time and power consumption in the S1, S2, and S3 states.
Figure 4. Relationship between time and power consumption in the S1, S2, and S3 states.
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Figure 5. The laboratory test device: (a) experimental architecture; (b) sensor detection node components.
Figure 5. The laboratory test device: (a) experimental architecture; (b) sensor detection node components.
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Figure 6. The results of the methane concentration measurements before and after carbon dioxide correction: (a) comparison of the methane concentration measurements before and after correction; (b) comparison of the methane concentration measurement deviations before and after correction.
Figure 6. The results of the methane concentration measurements before and after carbon dioxide correction: (a) comparison of the methane concentration measurements before and after correction; (b) comparison of the methane concentration measurement deviations before and after correction.
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Figure 7. The results of methane concentration measurements before and after temperature compensation: (a) comparison of methane concentration measurements before and after the compensation; (b) comparison of methane concentration measurement deviations before and after the compensation.
Figure 7. The results of methane concentration measurements before and after temperature compensation: (a) comparison of methane concentration measurements before and after the compensation; (b) comparison of methane concentration measurement deviations before and after the compensation.
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Figure 8. The results of the methane concentration measurements before and after humidity compensation: (a) comparison of the methane concentration measurements before and after the compensation; (b) comparison of the methane concentration measurement deviations before and after the compensation.
Figure 8. The results of the methane concentration measurements before and after humidity compensation: (a) comparison of the methane concentration measurements before and after the compensation; (b) comparison of the methane concentration measurement deviations before and after the compensation.
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Table 1. Selection and power consumption of the main components of the sensor detection nodes.
Table 1. Selection and power consumption of the main components of the sensor detection nodes.
Component Device Parameter Pactive/mW Psleep/mW
Ultrasonic sensor 40C10T/R-2 CH4 concentration 15 0
CO2 sensor BSW-B200 CO2 concentration 324 0
Temperature and humidity sensor SHT25 Temperature and humidity 0.9 0.0005
Central processing unit PIC16F1783 - 3.6 0.001
ZigBee communication unit CC2530 - 95.7 0.0015
Table 2. Four working states in the intermittent working mode.
Table 2. Four working states in the intermittent working mode.
Components/States S1 S2 S3 S4
Ultrasonic sensor - -
CO2 sensor - - -
Temperature and humidity sensor - - -
Central processing unit -
ZigBee communication unit - - -
Time duration 118 s 2 s 2 s 2 s
Cycle time 120 s 120 s 600 s (Repeat 4 times for S1 to S2) 6 h
Table 3. Corresponding power consumption of the four working states.
Table 3. Corresponding power consumption of the four working states.
Components Power Consumption (mW) for Different States
S1 S2 S3 S4
Ultrasonic sensor 0 15 15 0
CO2 sensor 0 0 324 0
Temperature and humidity sensor 0.0005 0.0005 0.9 0.0005
Central processing unit 0.001 3.6 3.6 3.6
ZigBee communication unit 0.0015 0.0015 0.0015 95.7
Total power consumption of the state 0.003 18.602 343.5015 99.3005
Time duration 118 s 2 s×4 2 s×1 2 s
Cycle time 120 s 120 s×5 120 s×5 6 h
Time weight 0.983 0.013 0.003 9e-5
Average power consumption 1.284 mW
Table 4. Test results of methane–air mixtures with concentrations of 1%, 2%, and 4%.
Table 4. Test results of methane–air mixtures with concentrations of 1%, 2%, and 4%.
Methane Concentration/% Measured Value/% Absolute Error/% Relative Error/%
1.00 1.02 +0.02 2.0
2.00 2.05 +0.05 2.5
4.00 4.06 +0.06 1.5
Table 5. Test results for CO2–air mixtures with concentrations of 0.2%, 0.5%, and 1%.
Table 5. Test results for CO2–air mixtures with concentrations of 0.2%, 0.5%, and 1%.
CO2 Concentration/% Measured Value/% Absolute Error/% Relative Error/%
0.20 0.21 +0.01 2.5
0.50 0.49 −0.01 2.0
1.00 1.02 +0.02 2.0
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