Submitted:
25 April 2023
Posted:
26 April 2023
You are already at the latest version
Abstract
Keywords:
1. Introduction
2. Materials and Methods
2.1. Walker Design
2.2. 3-D Printing Overview
2.3. Wood Dowel Part Sizing
- a.
- Height of walker: Measure from the ground to the crease of the user’s wrist while in an upright position with arms relaxed on the sides and wearing shoes.
- b.
- Length of walker leg dowels: Take the height of walker established above and divide by Cosine 10°. Subtract 15mm for the thickness of foot cushion and 30.75 mm for the top 3-dowel joint. The final value is the length at which four wood dowels should be cut as the legs of the walker.
- c.
- Width of walker: Standard walkers have a width between 635-735mm. However, if the user requires going through more narrow entryways, some walkers can also be between 560-610mm [51]. For a more comfortable fit, it is recommended that the walker is slightly larger than shoulder width or more if the user has a wider stride.
- d.
- Length of Top Front dowel to be cut: Subtract 35.5mm from the width of walker value established above.
- e.
- Depth of walker: Proper depth allows the user’s hands to fit comfortably and within the handle and is dependent on the handle length. Ensure the length is larger than the width of the user’s fist and the amount of extra handle grip is determined by the preference of user.
- f.
- Length of Handlebar dowel to be cut: Add 82 mm to the length of the handle.
- g.
- Length of Angled Front dowel: Perform sine law by dividing the calculated length of Top Front dowel by 2, subtract 12mm, multiply by sin(95.296°), and then divide by sin(27.404°). Finally subtract 75mm.
- h.
- Length of Side dowels: These will be the last dowels cut as dimensions are dependent on the slight variations during construction and therefore the walker would have to be almost fully constructed. The length will be measured once the Ang Side connectors are placed in the proper locations as specified in assembly instructions in Appendix B between steps 15, 16 and 17. The measurement is taken from one end of the circular stress reliever to the other and then add 9mm to that value.
2.4. Walker Mechanical Testing
2.5. Calculating body weight capacity
3. Results
3.1. Orientation of User Applied Load
3.2. Vertical Walker Testing
3.3. Horizontal Walker Testing
4. Discussion
4.1. Caculating Weight Capacity of Walker
4.2. Benefits of the open source walker
4.3. Risks and limitations
4.4. Future work
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A. Open source walker labelled diagram and Sample Calculations for Fit

Appendix B. Assembly of Walker
- 1)
- Insert the Foot Washer flush into the Foot Body. It should fit snug.
- 2)
- Slide the Foot Cushion into the bottom of the Foot Body and exert a good amount of force to press it into the tight space. A helpful tip is to press with the palm which allows full arm to exert force. See Figure A2.

- 1)
- Measure and mark the center of the Top Front dowel. Then mark half the length of the Middle Support part on either side of the first mark.
- 2)
- Align the Middle Support through the dowel with the marks and secure it using screws and a drill.
- 3)
- Measure and draw a center line along the length of the handlebar dowel (lateral area).
- 4)
- Secure the Ang 2 Connector [L] and Ang 3 Connector [L] onto either ends of the handlebar with both stress relieves centered to the line and that the letters are right-side up. See Figure A3.

- 5)
- Secure a Leg dowel onto Ang 2 Connector [L].
- 6)
- Slide two Ang Side Support [O] onto the Leg dowel with the stress relieves pointing to the right and the [O] symbol positioned at the top. See Figure A4.

- 7)
- Secure a Leg dowel onto Ang 3 Connector [L] on the end with the stress relieves pointing in the same direction.
- 8)
- Slide one Ang Side Support [□] onto the leg dowel with the stress relieves pointing to the right and the [□] symbol positioned at the top. Following that by sliding the Ang Mid Support [L]. See Figure A5.

- 9)
- Repeat steps 3-8 for the right side and where you used the [O] part will now be [□].
- 10)
- Insert (do not secure) the last connection of Ang 3 Connectors onto either ends of the Top Front dowel. By this step, the overall frame of the walker is constructed. See Figure _ (e).

- 11)
- Secure both Angled Front dowel into Middle Support and lay the walker upside-down on a flat surface so the Top Front dowel side is resting on the ground.
- 12)
- Slide one of the Ang Mid Support into the other end of the Angled Front Dowel. Be cautious when doing so as the fit will be tight and ensure the dowel sits fully into the connectors. Secure it once it’s in place. See Figure A7.

- 13)
- Repeat step 12 for the remaining side.
- 14)
- Secure the Ang 3 Connectors onto Top Front dowel.
- 15)
- Position the walker right-side up. Secure the Bottom Side Support dowel into the fixed Ang Mid Support part. Unsecure the Ang 2 Connector to add room and slowly move the corresponding Ang Side Support into the dowel. Be cautious as forcing it in place poses a risk of breaking the parts. Once fully in place, all the parts on that one side can be secured. See Figure A8

- 16)
- Move the top Ang Side Connectors down from the top by 150mm. Insert the Top Side Support into one of the connectors. Try to align both connectors in parallel and slowly move them towards the top of the walker so the Top Side dowel starts to fit into the other connector. Keep moving them incrementally until the dowel is fully in (see Figure A9).

- 17)
- Repeat steps 15-16 for the other side.
- 18)
- Secure all four feet onto ends of the Leg dowels (Figure A10).

Appendix C. Cost calculations
| Diameter Size | Quantity | Total Used Length (m) | Total Weight of Length (kg) | Total Cost (CAD$) | ||
|---|---|---|---|---|---|---|
| 19.19* | 2 | 2.27 | 0.41 | 13.65 | ||
| 22.4** | 5 | 4.12 | 0.95 | 31.64 | ||
| Total | 6.39 | 1.36 | 45.28 |
| Screws | Quantity | Weight (g) | Price (CAD$) | |
|---|---|---|---|---|
| M6 1/2 inch* | 82 | 65.6 | 5.05 | |
| * Weight of each screw was 0.80g | ||||
| PETG Parts | Quantity | Weight/Part (g) | Total Weight (g) | Cost ($) | Time |
|---|---|---|---|---|---|
| Ang 3 Connector [L] | 1 | 77.22 | 77.22 | 1.87 | 1h 37m |
| Any 3 Connector [R] | 1 | 77.21 | 77.21 | 1.87 | 1h 37m |
| Ang 2 Connector [L] | 1 | 65.22 | 65.22 | 1.58 | 1h 18m |
| Ang 2 Connector [R] | 1 | 65.22 | 65.22 | 1.58 | 1h 18m |
| Ang Mid Support [L] | 1 | 78.91 | 78.91 | 1.91 | 1h 45m |
| Ang Mid Support [R] | 1 | 78.90 | 78.9 | 1.91 | 1h 45m |
| Middle Support | 1 | 73.33 | 73.33 | 1.77 | 1h 32m |
| Ang Side Support [O] | 3 | 45.24 | 135.72 | 3.28 | 2h 48m |
| Ang Side Support [□] | 3 | 45.33 | 135.99 | 3.29 | 2h 51m |
| Foot Body | 4 | 25.24 | 100.96 | 2.44 | 2h 20m |
| Total | 888.68 | 21.50 | 18h 51m | ||
| TPU Parts | |||||
| Foot Cushion | 4 | 9.53 | 38.12 | 3.10 | 3h 12m |
| Foot Washer | 4 | 1.18 | 4.72 | 0.38 | 24m |
| Handle Grip | 2 | 71.56 | 143.12 | 11.64 | 12h 16m |
| Total | 185.96 | 15.13 | 15h 52m | ||
| Total of All | 1074.64 | 36.63 | 34h 43m |
| Material | United States (USD) | Canada (USD) | Canada (CAD) |
|---|---|---|---|
| Screws | 8.2 | 3.69 | 5.05 |
| 19.19mm (3/4in) Wood Dowel | 12.96 | 9.96 | 13.65 |
| 22.4mm (7/8in) Wood Dowel | 83.1 | 23.09 | 31.64 |
| Commercial PETG | 19.58 | 15.69 | 21.5 |
| Recycled PETG | 0.03 | 0.03 | 0.04 |
| Commercial TPU | 11.04 | 12.27 | 15.13 |
| Recycled TPU | 0.01 | 0.01 | 0.01 |
| Total Commercial PETG/TPU Cost | 134.88 | 64.71 | 86.97 |
| Total Recyclable PETG/TPU Cost | 115.34 | 49.05 | 65.52 |
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| Name | Number of Parts |
|---|---|
| Ang 3 Connector [L] | 1 |
| Any 3 Connector [R] | 1 |
| Ang 2 Connector [L] | 1 |
| Ang 2 Connector [R] | 1 |
| Ang Mid Support [L] | 1 |
| Ang Mid Support [R] | 1 |
| Middle Support | 1 |
| Ang Side Support [O] | 3 |
| Ang Side Support [□] | 3 |
| Foot Body | 4 |
| Foot Cushion | 4 |
| Foot Washer | 4 |
| Handle Grip | 2 |
| Slicing Parameter | PETG Value | TPU 85A Value |
|---|---|---|
| Layer Height | 0.6mm | 0.15 |
| Wall Count | 6 | 2 |
| Infill Density | 80% | 30% (foot parts) |
| 15% (handle) | ||
| Infill Pattern | Gyroid | Gyroid |
| Printing Temperature | 225°C | 238°C |
| Bed Temperature | 85°C | 50°C |
| Name | Number of Parts |
|---|---|
| Top Front | 1 |
| Handlebar | 2 |
| Leg | 4 |
| Angled Front | 2 |
| Top Side Support | 2 |
| Bottom Side Support | 2 |
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