Submitted:
04 August 2026
Posted:
04 August 2026
You are already at the latest version
Abstract
Keywords:
1. Introduction

- Optimal polymer-cement mixture design;
- Determination of the mechanical characteristics of knitted waste textiles and waste textiles reinforced with polymer-cement binder;
- Testing of different overlap lengths on textile parts connected with polymer-cement binder;
- Defining the required overlap length on textile extensions.
2. Materials and Methods
2.1. Optimal Polymer-Cement Mixture Design
2.2. Testing of the Textile Parts and Polymer-Cement-Textile Composite
2.3. Testing of the Bond Between Two Strips of Textile Waste Connected by Overlapping and Polymer-Cement Binder
3. Experimental Results and Discussion
- All polymer-cement mixtures with quartz aggregate (M1-4) had much lower adhesion to the substrate than the basic ones (R1-4);
- Polymer-cement mixtures with quartz sand showed higher stiffness and cohesion (measured as smaller mini-slump and spreading), which could affect the quality of the bond with textiles;
- All polymer-cement mixtures with more polymers (20%) had better adhesion than those with less (10%);
- A higher amount of polymer directly affects the significantly higher price of the mixture.
| Type of bond in the sample | Average Force (N) | Average dilatation (mm) |
|---|---|---|
| P-C fresh liquid paste, overlap 25 mm | 240 | 55,9 |
| P-C fresh liquid paste, overlap 37,5 mm | 256 | 47,8 |
| P-C fresh liquid paste, overlap 50 mm | 272 | 52,3 |

4. Discussion
5. Conclusions
- Polymer-cement binder can be used to continue parts of knitted textile waste cut-offs. The addition of polymers significantly improved adhesion and elasticity of the cement binder, which enabled a better bond to the textile fabric.
- Adding stone aggregate to the polymer-cement mixture contributed to the economy of the composite material, but increased its consistency and reduced adhesion to the textiles. The possibility of using stone aggregate depends on its granulometry, which should be adjusted to the size of the stretched knitted textile openings (1/3–1/2 the size of the opening in the stretched knit fabric).
- Continuation of textile parts by overlapping and connecting them with a polymer-cement binder can completely transfer the stress from one part to another, and enable complete continuity in the composite material. For the length of the overlap, the recommendation for anchoring reinforcement length in reinforced concrete constructions can be adopted, la ≥ 50 d, where d is the thickness of the textile fiber. This recommended length of the overlap is a rule of the thumb; it depends on the type and texture of the textile fabric, so it is necessary to test the required length of the overlap before each application.
- Further studies are needed to investigate the applicability and durability of such materials. In this approach, close cooperation of engineers from all professions (architects, technologists, civil engineers, mechanical engineers) is needed.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| P | Polymer |
| C | Cement |
| QS | Quartz sand |
| dsc | Dry solid content |
References
- Sakthibala, R.K.; Vasanthi P.; Hariharasudhan C.; Partheeban P. A critical review on recycling and reuse of construction and demolition waste materials, Cleaner Waste Systems 2025, Volume 12, 100375, ISSN 2772-9125. [CrossRef]
- UN Environment Programme: Not just another brick in the wall: The solutions exist—Scaling them will build on progress and cut emissions fast. Global Status Report for Buildings and Construction 2024/2025. Available online: https://wedocs.unep.org/handle/20.500.11822/47214 (accessed on 23 July 2026).
- Petrović, E. K.; Thomas, C. A. Global Patterns in Construction and Demolition Waste (C&DW) Research: A Bibliometric Analysis Using VOSviewer. Sustainability 2024, 16, 1561. [CrossRef]
- Bonifazi, G., Grosso, C., Palmieri, R., Serranti, S. Current trends and challenges in construction and demolition waste recycling, Current Opinion in Green and Sustainable Chemistry 2025, Volume 53, 101032, ISSN 2452-2236. [CrossRef]
- Juanga-Labayen, J. P.; Labayen, I. V.; Yuan, Q. A Review on Textile Recycling Practices and Challenges. Textiles 2022, 2, 174-188. [CrossRef]
- Dissanayake, D. G. K.; Weerasinghe, D. U. Fabric Waste Recycling: a Systematic Review of Methods, Applications, and Challenges. Materials Circular Economy 2021, 3, 24. [CrossRef]
- Tang, K. H. D. State of the Art in Textile Waste Management: A Review. Textiles 2023, 3, 454-467. [CrossRef]
- Mohtaram, F.; Fojan, P. From Waste to Value: Advances in Recycling Textile-Based PET Fabrics, Textiles 2025, 5, 24. [CrossRef]
- Biyada, S.; Urbonavičius, J. Circularity in textile waste: Challenges and pathways to sustainability, Cleaner Engineering and Technology 2025, Volume 24, 100905, ISSN 2666-7908. [CrossRef]
- Brydges, T.; Henninger, C. E.; Amasawa, E.; Wood, J.; Zeng, L.; Wakefield-Rann, R.; Allen, E.; Asuquo, E.; Garforth, A. Textile Recycling—Positive Change or Toxic Truth? In Proceedings of the 32nd CIRP Conference on Life Cycle Engineering (LCE 2025), Manchester, United Kingdom, (7-9 April 2025), Procedia CIRP 2025, Volume 135, 374-378, ISSN 2212-8271. [CrossRef]
- Abrishami, S.; Shirali A.; Sharples, N,: Kartal, G. E.; Macintyre, L.; Doustdat, O. Textile Recycling and Recovery: An Eco-friendly Perspective on Textile and Garment Industries Challenges, Textile Research Journal 2024, Volume 94, Issue 23-24, 2815-2834. [CrossRef]
- Abtew, M. A.; Atalie, D.; Dejene, B. K. Recycling of cotton textile waste: Technological process, applications, and sustainability within a circular economy, Journal of Industrial Textiles 2026, Volume 55. [CrossRef]
- Bonifazi, G.; Gasbarrone, R.; Palmieri, R.; Serranti, S. A Characterization Approach for End-of-Life Textile Recovery Based on Short-Wave Infrared Spectroscopy. Waste Biomass Valor 2024, 15, 1725–1738. [CrossRef]
- Papamichael, I.; Voukkali, I.; Economou, F.; Loizia, P.; Demetriou, G.; Esposito, M.; Naddeo, V.; Liscio, M. C.; Sospiro, P.; Zorpas, A.A. Mobilisation of textile waste to recover high added value products and energy for the transition to circular economy, Environmental Research 2024, Volume 242, 117716. [CrossRef]
- Tripathi, M.; Sharma, M., Bala, S.; Thakur, V.K.; Singh, A.; Dashora, K.; Hart, K.; Gupta, V. K. Recent technologies for transforming textile waste into value-added products: A review, Current Research in Biotechnology 2024, Volume 7, 100225, ISSN 2590-2628. [CrossRef]
- Islam, M. M.; Yin, R.; West, A. A Brief Review of Mechanical Recycling of Textile Waste. Textiles 2025, 5, 41. [CrossRef]
- Wegener, C.; Aakjaer, M. Upcycling—a new perspective on waste in social innovation, Journal of Comparative Social Work 2016, Volume 11, 242-260. [CrossRef]
- Directorate-General for Environment of the European Commission. Ban on destruction of unsold clothes and shoes enters into application, Available online: https://environment.ec.europa.eu/news/ban-destruction-unsold-clothes-and-shoes-enters-application-2026-07-17_en (accessed 20 July 2026).
- European Environment Agency. The destruction of returned and unsold textiles in Europe’s circular economy. Available online: https://www.eea.europa.eu/en/analysis/publications/the-destruction-of-returned-and-unsold-textiles-in-europes-circular-economy (accessed 20 July 2026).
- Folic, R., Zenunović, D. (2023). Textile reinforced concrete. Tekstilna industrija 2023, Vol. 71, 13-25. [CrossRef]
- Scheurer, M.; Friese, D.; Penzel, P.; Dittel, G.; Bhat, S.; Overhage, V.; Hahn, L.; Heins, K.; Cherif, C.; Gries, T. Current and Future Trends in Textiles for Concrete Construction Applications. Textiles 2023, 3, 408-437. [CrossRef]
- Schmitz R. P. Fabric Forms for Architectural Concrete: A State-of-the-Art Report. In Proceedings of AEI 2015: Birth and Life of Integrated Building, Milwaukee, Wisconsin, USA, (24-27 March 2015), 259-268. [CrossRef]
- Abdelgader H.; West, M.; Górski, J. State-of-the-Art Report on Fabric Formwork. In Proceedings of International Conference on Construction and Building Technology 2008 (ICCBT 2008), Kuala Lumpur, Malaysia, (16-20 June 2008), pp 93-106. https://www.researchgate.net/publication/266731955_State-of-the-Art_Report_on_Fabric_Formwork.
- Veenendaal, D.; West, M.; Block, P. History and overview of fabric formwork: using fabrics for concrete casting. Structural Concrete 2011, 12, 164-177. [CrossRef]
- Schmitz, R. (2016). Is there a future for fabric-formed concrete structures? In Proceedings of the 3rd International Conference on Structures and Architecture (ICSA 2016), Guimaraes, Portugal (27-29 July 2016). https://www.researchgate.net/publication/329758857_Is_there_a_future_for_fabric-formed_concrete_structures.
- Pedreschi, R. Fabric formed concrete structures and architectural elements. In Proceedings of the ICSA 2013 Second International Conference on Structures and Architecture, Guimaraes, Portugal (24-26 July 2016). http://www.crcpress.com/product/isbn/9780415661959.
- Orr, J.; Darby, A.; Ibell, T.; Evernden, M. Flexible formwork for visual concrete. Concrete 2012, Volume 46, ISSN 0010-5317. [CrossRef]
- Hawkins, W.; Herrmann, M.; Ibell, T.; Kromoser, B.; Michaelski, A.; Orr, J., Pedreschi, R., Pronk, A. D. C., Schipper, R., Shepherd, P., Veenendaal, D., Wansdronk, R., & West, M. (2016). Flexible formwork technologies: a state of the art review, Structural Concrete 2016, Volume17, Issue 6, 911–935. [CrossRef]
- Duff Abrams, Design of concrete mixtures, Publisher: Structural materials research laboratory, Lewis Institute, Chicago, USA, 1919, 1-20. https://dn760103.eu.archive.org/0/items/designofconcrete00abrarich/designofconcrete00abrarich.pdf.
- Neville A.M. Properties of concrete: Fourth and Final Edition, Publisher: Wiley, New York, USA, 1996, p. 844.
- Popovics, S. Strength and Related Properties of Concrete: A Quantitative Approach, Publisher: John Wiley & Sons, Inc., New York, 1998, p. 535.
- Popovics, S.; Ujhelyi J. Contribution to the Concrete Strength versus Water-Cement Ratio Relationship, Journal of Materials in Civil Engineering 2008, Volume 20, Issue 7, 459–463. [CrossRef]
- Aïtcin, P.-C. High Performance Concrete, Publisher: E & FN Spon, London, United Kingdom, 1998, p. 624. [CrossRef]
- Aïtcin, P-C.; Lessard, J-M. 8—The composition and design of high-strength concrete and ultrahigh-strength concrete, In Developments in the Formulation and Reinforcement of Concrete, 2nd ed.; Editor: Mindess, S. Publisher: Woodhead Publishing, Duxford, United Kingdom, 2019, pp. 171-192. [CrossRef]
- ERMCO, Ready-Mixed Concrete Industry Statistics Year 2023. Available on-line: www.nrmca.org/wp-content/uploads/4-2ERMCO_Statistics_Report2023September2024.pdf), 2024, pp.14 (accessed on 20 July 2026).
- Xu, S.; Li, H. Bond properties and experimental methods of textile reinforced concrete, J. Wuhan Univ. Technol. 2007, 22, 529–532. [CrossRef]
- Dvorkin, D.; Poursaee, A.; Peled, A.; Weiss, W.J. Influence of bundle coating on the tensile behavior, bonding, cracking and fluid transport of fabric cement-based composites, Cement and Concrete Composites 2013, Volume 42, 9-19. [CrossRef]
- Awani, O.; El-Maaddawy, T.; Ismail, N. Fabric-reinforced cementitious matrix: A promising strengthening technique for concrete structures, Construction and Building Materials 2017, 132, 94-111. [CrossRef]
- Silva, R.M.d.C.; Zhao, J.; Liebscher, M.; Curosu, I.; Silva, F.d.A.; Mechtcherine,V. Bond behavior of polymer- and mineral-impregnated carbon fiber yarns towards concrete matrices at elevated temperature levels, Cement and Concrete Composites 2022, Volume 133, 104685. [CrossRef]
- Alatawna, A.; Sripada, R.; Nahum, L.; Birenboimi, M.; Regev, O.; Peled, A. Textile-cement bond enhancement: Sprinkle some hydrophilic powder, Cement and Concrete Composites 2021, Volume 120, 104031, ISSN 0958-9465. [CrossRef]
- Aggarwal, L.K.; Thapliyal, P.C.; Karade, S.R. Properties of polymer-modified mortars using epoxy and acrylic emulsions. Construction and Building Materials. 2007, 21, 379-383. [CrossRef]
- Chitte, K.G.; Puri, R.G.; Mahajan, D.S.; Rathi, S.; Narkhede, J.S. SBR-latex modified cementitious composite coatings for concrete rehabilitation and assessment of performance measure. European Journal of Environmental and Civil Engineering 2021, 26, 8073-8090. [CrossRef]
- Diamanti, M.V.; Brenna, A.; Bolzoni, F.; Berra, M.; Pastore, T.; Ormellese, M. Effect of polymer modified cementitious coatings on water and chloride permeability in concrete. Construction and Building Materials 2013, 49, 720-728. [CrossRef]
- Cheng, D.; Li, X.; Gao, X.; Fan, X.; Zhao, R.; Yang, T. Influence of Polymer Latexes on the Properties of High Performance Cement–Based Materials. Crystals 2022, 12, 789. [CrossRef]
- Yan, R.; Wang, L.; Ni, Y.; Zhang, S.; He, Z.; Guan, B. A Study on the Properties of Composite Modified Mortar with Styrene–Butadiene Rubber Latex and Silica Fume. Polymers 2024, 16, 697. [CrossRef]
- Mayhoub, O.A.; Abadel, A.A.; Alharbi, Y.R.; Nehdi, M.L.; de Azevedo, A.R.G.; Kohail, M. Effect of Polymers on Behavior of Ultra-High-Strength Concrete. Polymers 2022, 14, 2585. [CrossRef]
- Choo, Y.J.; Lee, G.H.; Lee, S.-J.; Park, C.-G. Effects of Wollastonite Fiber and Styrene–Butadiene Latex Polymer on the Long-Term Durability of Cement-Based Repair Materials. Materials 2022, 15, 5433. [CrossRef]
- Kim, J.J. Absorbed Energy and Fracture Characteristics of Cement Paste Modified with SBR Latex through Charpy and Three-Point Bending Tests. Buildings 2025, 15, 1976. [CrossRef]
- Zhao, C.; Jia, X.; Yi, Z.; Li, H.; Peng, Y. Mechanical Performance of Single-Graded Copolymer-Modified Pervious Concrete in a Corrosive Environment. Materials 2021, 14, 7304. [CrossRef]
- Salami, B. A.; Bahraq, A. A.; Moin ul Haq, M.; Ojelade, O. A.; Taiwo, R.; Wahab, S.; Adewumi, A. A.; Ibrahim, M. Polymer-enhanced concrete: A comprehensive review of innovations and pathways for resilient and sustainable materials, Next Materials, Volume 4, 2024, 100225. [CrossRef]
- Wang, W.; Feng, Y.; Feng, J. Multiscale Analysis of Styrene–Butadiene Latex Modified Rubber Concrete. Buildings 2025, 15, 3881. [CrossRef]
- Kim, K.K.; Yeon, J.; Lee, H.J.; Yeon, K.-S. Strength Development Characteristics of SBR-Modified Cementitious Mixtures for 3-Demensional Concrete Printing. Sustainability 2019, 11, 4164. [CrossRef]
- Qureshi, H.J.; Khurram, N.; Akmal, U.; Arifuzzaman, M.; Habib, M.Q.; Al Fuhaid, A.F. Flexure Performance of Ferrocement Panels Using SBR Latex and Polypropylene Fibers with PVC and Iron Welded Meshes. Polymers 2023, 15, 2304. [CrossRef]
- Jing, S.; Pang, B.; Chen, Y.; Wang, J.; Wang, P.; Song, S.; Lai, W. A Review on Polymer-Modified Cementitious Materials for Underwater Repair: Workability, Bonding, Mechanical Performance and Durability. Buildings 2026, 16, 2751. [CrossRef]








| Sieve Size (mm) | KPLC 011 Sieve Residue (%) |
KPLC 022 Sieve Residue (%) |
|---|---|---|
| 0.71 | − | max 0.5 |
| 0.5 | − | max 2.0 |
| 0.355 | max 0.1 | max 10.0 |
| 0.25 | max 0.2 | 20.0–40.0 |
| 0.18 | max 10.0 | 30.0–40.0 |
| 0.125 | 50.0–70.0 | 10.0–30.0 |
| 0.09 | 20.0–40.0 | max 8.0 |
| 0.063 | max 5.0 | max 1.0 |
| Bottom Rest | max 1.0 | max 0.5 |
| Mix | Cement CEM I 42.5 R W/C (%) |
Polymer SBRL P (dsc)/C (%) |
Quartz sand KPLC 011 QS/C (%) |
|---|---|---|---|
| R1 | 40 | 10 | − |
| R2 | 50 | 10 | − |
| R3 | 40 | 20 | − |
| R4 | 50 | 20 | − |
| M11 | 40 | 10 | 200 |
| M12 | 50 | 10 | 300 |
| M13 | 40 | 20 | 200 |
| M14 | 50 | 20 | 300 |
| Mix | Compressive strength (MPa) | Bending strength (MPa) | Adhesion (MPa) |
|---|---|---|---|
| R1 | 45.5 | 7.2 | 1.92 |
| R2 | 42.8 | 6.8 | 1.78 |
| R3 | 41.6 | 9.0 | 2.42 |
| R4 | 39.4 | 8.2 | 2.22 |
| M11 | 64.8 | 7.4 | 1.42 |
| M12 | 54.4 | 7.2 | 1.18 |
| M13 | 59.5 | 5.9 | 1.60 |
| M14 | 57.5 | 5.8 | 1.38 |
| Type of sample | Average Force (N) | Average dilatation (mm) |
|---|---|---|
| Reference plain non-coated textile | 182 | 148,0 |
| P-C coated single layer textile | 248 | 58,4 |
| P-C coated double layer textile | 576 | 80,6 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).