3.1. Nanosheet Synthesis and Morphology
During a typical successful synthesis (where nanosheets morphology was obtained), after only one hour of stirring at room temperature, the material appeared mostly amorphous (Fig.
Figure 1, No Heat). Following the 4
heating step, the XRD pattern (Fig.
Figure 1, 4 hours) displayed clear peaks corresponding to the orthorhombic phase of tungsten oxide hydrate, WO
3.H
2O, which are retained after calcination (Fig.
Figure 1, Calcined).
This phase belongs to space group
P n m b (no. 62), with lattice parameters:
,
, and
. Characteristic peaks were observed at 17 ° for (2 0 0), 26 ° for (1 1 1), and the typical WO
3.H
2O peaks from 33 ° to 36 °, including (4 0 0), (0 2 0), and (0 0 2) (Fig.
Figure 1, Calcined).
During the heating phase the solid exfoliated to nanosheets, and grew the proper crystal phase over time (Fig.
Figure 1, No Heat and 4 hours). To better prove our hypothesis, an experiment was performed while sampling over 6
of heating phase (using (NS14) parameters) (Fig.
Figure 2).
The crystallite size increased over time reaching a maximum around 32
. Compared to other synthesis routes from literature of tungsten oxide nanoparticles (sputtering or dry ball milling), the crystallite size obtained was larger [
28,
29]. Concerning hydrothermal synthesis, Hatel et al. [
30] obtained after 72
reaction and 5
of calcination crystallite sizes from 21
–29
. The only work we found that obtained a larger crystallite size on a comparable synthesis time is the paper published by Karimkhah et al. [
31], where the authors performed a liquid phase deposition for 8
obtaining crystallites of 91
. However, their synthesis does not result in nanosheets but in nanoflakes. We are not aware of any reports specifically containing crystallite sizes for nanosheets synthesis.
Our proposed synthesis is therefore able to tune crystallite sizes from 22.5–32.
By interpolating our data, we obtained an equation to calculate the time needed (
t) to obtain a target crystallite size (
):
The monoclinic crystal phase of WO
3.H
2O was further confirmed by the diffractogram obtained from HRTEM images (Fig.
Figure 3, right).
The image shows a square lattice oriented in the (0 1 0) direction, rotated by 45 °. Visible planes include (0 0 2) at the corners and (–1 0 1) on the sides, with external points indicating (2 0 0), (1 1 1), and (2 2 0) planes. Toward the nanosheet interior, a local rotation of the crystal planes introduces disorder (Fig.
Figure 3, left).
Sharp diffraction peaks indicate a well-ordered orthorhombic phase, further supporting the hypothesis that citric acid promotes not only exfoliation but also crystallization under these mild hydrothermal conditions. By contrast, test conducted without citric acid, resulted in the formation of large, irregular WO
3 particles with no discernible nanosheet morphology (Fig.
Figure 1a). In this case, particles were more spherical and of much larger average diameter (
).
Figure 2.
Evolution of the crystallite size of WO
3 nanosheets during the synthesis. Scherrer crystallite size increases via a first order reaction with characteristic constant 2/
(dotted line). Comparison between literature data for a ball mill synthesis (diamond, Bandi et al. [
28]) and a sputtering technique (square, Mazur et al. [
29]).
Figure 2.
Evolution of the crystallite size of WO
3 nanosheets during the synthesis. Scherrer crystallite size increases via a first order reaction with characteristic constant 2/
(dotted line). Comparison between literature data for a ball mill synthesis (diamond, Bandi et al. [
28]) and a sputtering technique (square, Mazur et al. [
29]).
Figure 3.
Right: HRTEM image of a single nanosheet. White arrow points to an array of tungsten atoms that we used to confirm lattice parameters calculation. Red arrow points at a non-crystalline region of the nanosheet. Left: Diffractogram obtained from the HRTEM image.
Figure 3.
Right: HRTEM image of a single nanosheet. White arrow points to an array of tungsten atoms that we used to confirm lattice parameters calculation. Red arrow points at a non-crystalline region of the nanosheet. Left: Diffractogram obtained from the HRTEM image.
Citric acid acts therefore as a molecular template (like a surfactant) or coordinating ligand, and helps to control nucleation and avoids uncontrolled crystal growth. These findings confirm the fundamental role of citric acid in modulating both the morphology and crystallinity of the final product.
Kong et al. [
32] studied the role of oxalic acid in the WO
3 nanosheet synthesis. We conclude that citric acid has the same coordinating role,
i.e. it coordinates with tungsten oxide hydroxyls groups and stabilizes it in a nanosheet form.
Literature reports the use of glucose for the synthesis of 2D oxides via dry ball milling synthesis, and for few other hydrothermal routes of WO
3 nanosheets [
18,
25,
33]. These works never discuss the role of glucose nor its influence on nanosheet size. From (NS1) and (NS2), in which we kept all parameters constants but adding or completely removing glucose, we obtained in both cases nanosheets similar in size (see Fig. 3Sa,c of Supporting Information)). We therefore concluded that glucose has an ancillary role and propose a mechanism of WO
3 exfoliation that does not involve glucose (Fig.
Figure 4).
Citric acid plays a key role by coordinating with the WO
3.H
2O lattice via −OH groups. This influence is also reflected in the nanosheets’ shape: edges become increasingly rounded as citric acid levels deviate from the optimal value (NS14), as seen in (Fig.
Figure 5). Citric acid is therefore the critical factor for the successful formation of nanosheets. Its role as a coordinating agent appears to be essential in directing the morphology of the resulting WO
3 structures. In particular, (NS14) yielded the smallest and thinnest nanosheets (Fig.
Figure 1b–d). The crystalline nature of the resulting WO
3.H
2O was confirmed by XRD analysis, as shown in (Fig.
Figure 1e).
3.2. Nanosheet Dimension and Thickness
TEM images illustrate the typical morphology of samples obtained in (NS4, NS5, NS14 and NS15). Each image displays a small cluster of nanosheets representative of the entire sample (Fig.
Figure 5).
In (NS5), where the WO
3 precursor is 1.5 times the citric acid amount (Fig.
Figure 5e-top), the average MSA reaches 148
, diameters from 108
–289
. As citric acid concentration is increased, while keeping the tungsten precursor concentration constant, both the average size and distribution range narrow.
The minimal MSA is observed in (NS14), with an average diameter of 109 and a tighter distribution (minimum value: 61 , maximum value: 172 ). However, further increase in citric acid leads to an increment in dimensions: (NS15) shows a median value of 158 within a broader range (minimum value: 64 , maximum value: 158 ). This trend is confirmed by (NS4), in which we used even higher citric acid concentration compared to (NS15).
This trend is expected: lower citric acid concentrations reduce the likelihood of intercalation between crystal planes, leading to larger, less controlled growth. On the other hand, excessive citric acid can also destabilize the process, broadening the distribution due to excessive intercalation (Fig.
Figure 4).
(NS14) was also repeated with varied dilution in (NS7) and (NS8), keeping the molar ratios of citric acid and glucose constants. Although the average diameter only slightly changed with dilution or concentration, a clear difference in nanosheet morphology was observed at higher concentration, particularly more rounded shapes in (NS8) (see Supporting Information Fig. 3Sk,m).
Thickness distribution data, shown in (Fig.
Figure 5e-bottom) and calculated via Eq.
5, indicate that a 1:1.7 molar ratio of Na
2WO
4.2H
2O to citric acid provides the thinnest nanosheets. (NS14) yielded an average thickness of 21
.
Both decreasing and increasing the citric acid concentration resulted in higher average thickness and broader distributions. In (NS5), reduced citric acid gave a thickness from 9–49, with an average of 29 . In (NS15), increased citric acid raised the average to 30 with a thickness range of 10 to 55 , and even further increased citric acid (NS4) led to an average of 34 , ranging from 6 to 66 . This supports the hypothesis that a citric acid concentration of 90 / is required for best control over nanosheet thickness.
For further characterization of the nanosheets see Supporting information.
Based on these TEM and EELS results, nanosheets from (NS14) (average thickness 21 , MSA 109 ) and (NS4) (average thickness 34 , MSA 173 ) were selected as the WO3 precursors for catalyst preparation, as they represent the thinnest and thickest nanosheets obtained, respectively, enabling a systematic assessment of nanosheet dimension effects on catalytic performance.
3.3. Pt/WO3/Al2O3 Catalyst Morphology
XRDs of the catalysts were obtained for both NN14 and WI (Fig.
Figure 6). They were then analyzed to observe the phases present in the Pt/WO
3/Al
2O
3 catalysts. These XRDs have been taken on the pre-reduced catalyst (as reaction conditions).
In both catalysts we can observe the presence of the
-Al
2O
3 from the peaks at 37 °, 46 ° and 67 ° which can be identified with the characteristic peaks of the cubic Fd-3m
-Al
2O
3. It is also possible to observe the presence of Pt in the peak at 39 ° which corresponds to the platinum (1 1 1) facet of cubic FCC, Fm-3m structure. We evaluated Pt particles size from Scherrer equation over the peak at 39.7° (representing the Pt (111) facet). The peak in WI has an FWHM of 0.18°, much smaller than the peak in NN14 with an FWHM of 0.47°. As the other parameters for the Scherrer’s equation are the same (K is the shape factor (0.9),
is the X-ray wavelength (
),
is the Full Width at Half Maximum (FWHM), and
is the Bragg angle (
, corresponding to the (111) plane), we calculated that the average particle size in WI is 52
ca., while in NN14 is 18
ca. These values show how Pt is better dispersed on the NN14 nanosheets respect to the WI. The key distinction between the catalysts emerges in the NN14 sample, where monoclinic WO
3 diffraction peaks are clearly present. These peaks are absent in the WI catalyst. This observation is particularly significant: at WO
3 loadings below 10% wt; conventional impregnation methods typically produce small WO
3 species in form of either isolated monotungstates or oligomeric polytungstates, that lack crystalline character detectable by XRD [
5,
16]. The appearance of monoclinic WO
3 in NN14 at an equivalent loading (9.5% wt.) directly demonstrates that pre-synthesized nanosheets enable the introduction of crystalline WO
3 phases inaccessible through standard impregnation. The WI catalyst, as confirmed by literature data, does not have any observable peak of crystalline WO
3 with our loading, producing small particles without proper crystal structure due to the small dimensions and the impregnation technique used to produce them [
5,
10,
11].
Our pre-synthetized nanosheets were fixed onto the support surface as tungstite, as evidenced by previous XRD (Fig.
Figure 1). Then changed phase over the calcination, producing monoclinic WO
3 with lattice parameters a =
Å, b =
Å, c =
Å. This is consistent with literature as it is a stable phase for tungsten up to 750 °, consistent with a 500 ° calcination in air [
34]. Moreover, on the peak at 23 ° we can see the crystallinity change to 10
, calculated using the same equation used for the nanosheets (Eq.
3). The presence of these peaks at a loading of 9.5% wt. is the proof that we could obtain crystalline WO
3 with low loading and then compare its reactivity to a classical subsequent wetness impregnation catalyst with the same amount of WO
3.
The SEM-EDS images were obtained on the pre-reduced catalyst (as used in reaction conditions) and took to represent the overall catalysts surface.
From the SEM-EDS (Fig.
Figure 7) analysis we observe a nice distribution for both Pt and WO
3 over the Al
2O
3 surface in the catalysts, although Pt particles should be better dispersed on the NN14 catalyst. WO
3 in the WI catalyst is spread through the surface covering a large part of the surface, as the Pt. It is hard to ensure that Pt particles are directly deposited on the WO
3 surface, ensuring contact between the two. It could be possible to have Pt in contact with the Al
2O
3 surface instead, possibly originating side reactions due to Al
2O
3 proximity and its acidity. In the case of the NN14 catalysts we could observe in the image a general increase in Pt concentration over the surface in the same spots as the WO
3. This would be a logical consequence of the catalyst preparation procedure, which allows us to ensure the deposition of Pt over the nanosheets and only afterwards the deposition of the Pt/WO
3 on the support. However, the SEM-EDS images are not sufficient to show a significant difference between the two catalysts, although they show a similar distribution.
The N
2 physisorption results reported in Tab.
Table 3 show the nanosheets surface area as well as the surface area of the WI and NN14 catalysts, measured on the pre-reduced catalysts.
Nitrogen physisorption results in Tab.
Table 3 confirm that surface area differences between catalysts are negligible: WI and NN14 show
/
and
/
, respectively, a difference of only
/
. The nanosheets deposit on the (0 0 2) facet (the flat side) of the alumina surface, effectively covering exposed area without creating additional porosity, but decreasing it slightly as we could observe from the total pore volume difference between WI and NN14 of
/
. The similar surface area between the catalysts has been attributed to the blockage of Al
2O
3 pores by WO
3 particles and the subsequent calcinations, conducted similarly in both NN14 and WI catalysts.
The XRF composition results reported in Tab.
Table 4 shows the NN14 and WI catalysts surface composition. The data reported in Tab.
Table 4 are further confirmed as the catalysts composition obtained similar results by ICP analysis (Supporting information Tab. 1S). These analyses reveal minimal compositional differences: WI contains 9.6% wt. WO
3 and 2.4% wt. Pt, while NN14 contains 9.5% wt. WO
3 and 1.9% wt. Pt. Based on this composition and the surface area, the resulting W surface densities are
for the WI catalyst and
for the NN14 catalyst, both within the range associated with polytungstate species and optimal 1,3-PDO selectivity in the literature [
5,
11]. It should be noted that this formula was derived assuming a two-dimensional dispersion of WO
3 species on the support surface. In the case of the NN14 catalyst, where WO
3 is present as crystalline nanosheets of controlled thickness ( 21
), this assumption underestimates the true surface coverage, as a fraction of W atoms are located in the bulk of the nanosheet and are not surface-exposed. The reported
value for NN14 should therefore be interpreted as an apparent surface density. This is shown by the SEM-EDS, where the Al
2O
3 surface covered by WO
3 in the NN14 catalyst is slightly higher than the one covered on the WI catalyst.
The surface acidity of the catalysts was estimated by NH
3-TPD performed on both WI and NN14 catalysts and the results are listed in Tab.
Table 5.
As shown in Tab.
Table 5, the WI catalyst presents only weak and medium acid sites (
/
and
/
, respectively), with no measurable strong acid sites. This is in accordance with the literature, where the acid sites distribution of catalysts prepared by wetness impregnation is typically reported to decrease in the order weak>medium>strong [
5]. Such a distribution is usually associated with selectivity toward 1,3-PD and a low propensity for over-hydrogenolysis, a behaviour that has been documented for WO
3 loadings below approximately 20% wt. [
15], The Al
2O
3 support is the same for both catalysts and was subjected to the same thermal treatment; its contribution to the acidity baseline is therefore expected to be comparable in the two samples and, on its own, is not known to produce strong or markedly different medium acid sites between the catalysts. While the absolute acid site concentration may be partially set by this baseline, the focus of the present study is on the relative differences between the two final catalysts, for which a semi-quantitative comparison of the NH
3-TPD profiles is sufficient to argue that the support contribution is secondary to that of the WO
3 phase.The NN14 catalyst, in contrast, exhibits a qualitatively different acidity profile: weak sites ( 48
/
) remain comparable to WI, medium sites increase substantially ( 38
/
), and an additional contribution of strong acid sites appears at
/
.The appearance of these strong acid sites in NN14 is consistent with the crystalline monoclinic WO
3 phase identified by XRD. According to the literature, crystalline WO
3 surfaces are more prone than dispersed monotungstate or isolated polytungstate species to develop strong surface acidity upon H
2 pre-reduction, a process commonly described in terms of H-spillover-induced transformation of Lewis-type W centres into Brønsted-type W–OH sites; here we adopt this picture only as the most widely accepted mechanistic interpretation, without claiming a direct Brønsted/Lewis discrimination from our NH
3-TPD data alone [
35]. The presence of strong acid sites is in line with the higher surface acidity of the bare nanosheets independently measured through pH
PZC (see Fig. 2S in the Supporting Information). Strong surface acid sites have, in turn, been reported to promote secondary dehydration steps that lead to the formation of 1-propanol and 2-propanol via over-hydrogenolysis pathways, rather than selective primary C–O bond cleavage to 1,3-PD [
15]. The mechanistic picture that emerges is therefore the following: WI and NN14 carry virtually identical WO
3 loadings (9.6% vs. 9.5% wt.) and comparable effective surface densities once the nanosheet thickness is taken into account, yet they display qualitatively different acidity profiles that we attribute to the difference in WO
3 crystallinity. The amorphous polytungstate-dominated WI lacks strong sites, whereas the crystalline monoclinic phase introduced through the nanosheet route in NN14 brings them in. By decoupling loading from crystallinity through the pre-synthesised nanosheets, the appearance of strong acid sites can be linked here primarily to the crystalline state of the WO
3 phase rather than to its nominal loading.
3.4. Catalytic Tests Results
The catalytic tests performed on WI, NN14 and NN4 catalysts are shown in (Fig.
Figure 8) as glycerol reaction rate (left) and selectivity (right), calculated by Eq.
1 and Eq.
2 respectively. A test with Al
2O
3 was performed as well, leading to no conversion ( 1%) and results were reported in supporting informations Tab. 3S, as well as all reactions carbon balances, which were considered acceptable. In Fig. 5S we also presented the yield profiles over reaction time of 1,3-PD and 1,2-PD. GC analysis of the gas phase were performed, and reported negligible CH
4 or CO
2 content. We assumed that resulting C atoms missing from the EG production were probably converted into MeOH, as typical of similar catalysts. However, the HPLC were performed with a RI detector in aqueous solution. The WI catalyst achieved the highest average glycerol conversion rate (1.23 mmol
Gly ), approximately 3.8 times higher than NN14 (0.32 mmol
Gly ) and 20 times higher than NN4 (0.06 mmol
Gly ). This while the reaction performed with only Al
2O
3 as blank test brought no appreciable glycerol conversion. This monotonic decrease in conversion rate with increasing nanosheet thickness can be primarily ascribed to the presence of crystalline monoclinic WO
3 in the nanosheet-based catalysts, as evidenced by XRD (Fig.
Figure 6) and consistent with the NH
3-TPD profiles reported in Tab.
Table 5. From previous studies, Pt increased distribution should improve catalytic performances overall [
5,
14]. We observed better Pt dispersion in the NN14 catalyst, but the observed average glycerol reaction rate, is much higher in the case of WI (1.23 versus 0.32 mmol
Gly ). If Pt distribution played a major role, we would have obtained an opposite result. According to literature, Pt action is effective only if in interaction with the WO
3 support, as proved by DFT and operando studies [
8,
9]. These studies show that selective C–O cleavage occurs at the Pt–WO
3 perimeter, where H spillover from Pt generates the Brønsted W–OH centers. We can therefore concluded that WO
3 crystallinity effect has more importance than the Pt distribution. So we draw the conclusion that WO
3 crystallinity was responsable for the decrease activity more than the Pt having major effects on the reaction rate.
This interpretation is supported by the selectivity data. Moving from WI to NN14 to NN4, the combined selectivity toward 1-Propanol and 2-Propanol increases from 3% to 16% to 45%, while 1,2-PD selectivity decreases from 72% to 57% to 17%. This systematic shift toward over-hydrogenolysis products is consistent with the progressive increase in strong acid sites associated with larger crystalline WO3 domains. Notably, this trend is observed while maintaining WO3 surface densities below the critical threshold of for both WI and NN14, confirming that it is the crystalline phase of WO3 that drives the observed differences in activity and selectivity, instead of the increased loading. In fact, conversion rate drops because NS4 has an average thickness of 34 and lateral dimension of 173 i.e., 1.6 times thicker and 1.6 times wider than NS14 ( 21 thick and 109 ). For platelet-like crystals, the perimeter-to-volume ratio scales as 1/d (where d is the lateral diameter), so NN4 has 1.6 times less Pt-WO3 interfacial perimeter per unit WO3 mass than NN14, assuming similar and uniform Pt distribution over the two catalysts. This is consistent with the trends we observe: reaction rate drops further from NN14 (0.32 mmolGly ) to NN4 (0.06 mmolGly ); propanol selectivity rises from 16% to 45% because the larger nanosheets of crystalline WO3, which leads to an increase in surface Brønsted acid sites, responsible for over hydrogenolysis reactions.
We observe a systematic shift toward over-hydrogenolysis products, which would support this interpretation. Moving from WI to NN14 to NN4, the combined selectivity toward 1-propanol and 2-propanol rises from 3% to 16% to 45%, while 1,2-PD selectivity drops from 72% to 57% to 17%. Such shift toward over-hydrogenolysis products is consistent with the progressive emergence of strong acid sites associated with larger crystalline WO3 domains. It is worth noting that this trend is observed while both WI and NN14 maintain apparent WO3 surface densities below the critical threshold of W,atoms,nm-2, which supports the view that the catalytic divergence is driven by the crystalline state of the WO3 phase rather than by an increase in loading. In fact, conversion rate drops because NS4 has an average thickness of 34 and lateral dimension of 173 i.e., 1.6 times thicker and 1.6 times wider than NS14 ( 21 thick and 109 ). For platelet-like crystals, the perimeter-to-volume ratio scales as 1/d (where d is the lateral diameter), so NN4 has 1.6 times less Pt-WO3 interfacial perimeter per unit WO3 mass than NN14, assuming similar and uniform Pt distribution over the two catalysts. This is consistent with the trends we observe: reaction rate drops further from NN14 (0.32 mmolGly ) to NN4 (0.06 mmolGly ); propanol selectivity rises from 16% to 45% because the larger nanosheets of crystalline WO3, which leads to an increase in surface acid sites, responsible for over hydrogenolysis reactions.
All three catalysts were tested under identical conditions, and both WI and NN14 maintain apparent tungsten surface densities below the critical threshold. The WO3 crystalline phase, not loading or H2 limitation, is the driving force for the observed differences in secondary product selectivity.
The stability of the catalyst was investigated and more informations can be found in Supporting Informations (Fig. S6, S7, S8). Overall, both catalysts performances were decreased after 48 of reaction without presence of relevant carbon deposition on the catalyst. However the structural integrity of the NN14 catalyst was compromised over the long reaction time, possibly due to leaching of the WO3.