Sustainable Fabric-Assisted Thermoelectric Generator from Upcycled Electronic and Textile Waste

Wearable electronic textiles (e-textiles) are increasingly being explored for healthcare, sports, military, and smart wearable applications, creating a growing demand for sustainable and flexible energy harvesting systems. In this study, a cost-effective and ultra-flexible textile-assisted thermoelectric generator (TEG) was developed using recycled electronic and textile waste materials. Discarded copper and aluminum foils recovered from electronic waste were integrated into a recycled woven fabric composed of 70% cotton, 28% polyester, and 2% elastane to fabricate the wearable thermoelectric device. The fabricated system demonstrated a measurable thermoelectric response, producing a maximum output voltage of 180.75 mV under a temperature difference (ΔT) of 5.82 K. The results demonstrate the feasibility of utilizing waste-derived conductive materials and recycled textiles for flexible thermoelectric energy harvesting applications. In addition to its lightweight and wearable structure, the developed device highlights the potential of sustainable smart textile systems for low-power wearable electronics and self-powered sensing applications. This work contributes to the advancement of environmentally sustainable smart textiles by combining waste reutilization, wearable energy harvesting, and flexible electronic integration within a single textile platform. Future research may focus on improving thermal contact efficiency, long-term durability, output stability, and scalable fabrication strategies for practical wearable energy harvesting applications.