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Structural Design and Control of the Intelligent Hook for Horizontal Rotating Flexible Lifting Straps

Submitted:

05 February 2026

Posted:

06 February 2026

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Abstract
The autonomous grasping of flexible slings is a pivotal challenge for unmanned crane systems, primarily stemming from the slings' geometric indeterminacy, material compliance under load,and stochastic initial pose relative to the hook.To address this challenge,we propose an intelligent hook system featuring a novel compound mechanical architecture.This architecture integrates a horizontal slewing mechanism for in-plane alignment with a self-locking worm-gear drive for secure grasping.A coordinated control strategy,employing a Fuzzy PID algorithm,ensures robust dynamic performance under variable loading conditions.Finite element analysis confirms structural integrity under a rated load of 500 kg,with a maximum stress of 344.34 MPa.Experimental results demonstrate that the hook completes a full pick-and-release cycle in approximately 2 seconds for parallel slings, with a success rate exceeding 95%.This represents an approximately 60% improvement in operational efficiency over manual operation.This work provides a practical and efficient solution for automating flexible sling handling.
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Copyright: This open access article is published under a Creative Commons CC BY 4.0 license, which permit the free download, distribution, and reuse, provided that the author and preprint are cited in any reuse.
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