Submitted:
28 November 2025
Posted:
02 December 2025
You are already at the latest version
Abstract
Keywords:
1. Introduction
2. Cement-Based Adhesives for Concrete Retrofitting
2.1. Overview of CBA-Based FRP Retrofitting Systems
2.2. Comparative Performance: CBAs vs Epoxy Adhesives
2.3. Bond Behaviour and Pull-Out Performance in CBA–FRP Systems
2.4. Limitations of conventional CBAs
3. Nanomaterial-Enhanced Cement-Based Adhesives
3.1. Forms of Nanomaterial-Enhanced Cement-Based Adhesives
3.2. Innovative High-Strength Self-Compacting Cementitious Adhesive (IHSSC-CA)
3.2.1. Development and Material Properties of IHSSC-CA
3.2.2. Bond Behaviour in NSM-FRP Applications
3.2.3. Thermal Performance and Elevated-Temperature Bond Behaviour
3.2.4. Structural Behaviour of IHSSC-CA in Full-Scale RC Members
4. Conclusions
- Traditional CBAs have proven to have limited effectiveness in FRP-based retrofitting systems because of their relatively low mechanical properties, less-than-optimal bond performance, and poor compatibility with reinforcement materials when compared to conventional epoxy adhesives.
- The incorporation of nanomaterials, such as nano silica, carbon nanotubes, graphene oxide, and others into CBAs has enhanced the mechanical strength, durability and interfacial bonding between CBAs and concrete substrates and FRP reinforcements to a great extent. These enhancements overcome some of the limitations of unmodified CBAs and facilitate their wider use in retrofitting practices.
- Even at low dosages (typically 0.01%-5% by weight), nanomaterials have shown a double and quadruple improvement in the mechanical performance of CBAs, especially tensile and compressive strength and bond efficiency, thus improving structural reliability and service life.
- Among the promising advancements, innovative high-strength self-compacting cementitious adhesives (IHSSC-CAs) have been developed as alternatives to epoxy and polymer-modified adhesives, which are viable and sustainable. These materials not only provide improved bond strength, stiffness, fatigue resistance, and residual performance of both externally bonded (EBR) and near-surface-mounted (NSM) FRP systems but also have a variety of practical advantages, such as high-flowability, workability, and extended open time during application.
- Unlike epoxies, IHSSC-CAs are environmentally friendly from the very start, not emitting toxic fumes and creating safer conditions for workers working on-site during the retrofitting processes.
5. Recommendations for Future Work
- The current nano-modified CBAs research study is primarily focused on small-scale elements. Future work should examine the performance of large-scale retrofitted elements using both EBR- and NSM-FRP techniques under different loading and environmental conditions. Moreover, since the two systems experience different stress distribution and bond mechanisms, tailored investigations are required to get a deeper insight into the interaction of nano-modified CBAs with each of these systems at structural scales.
- Nanomaterial-modified CBAs may interact in different ways with different types of FRP reinforcements (e.g., carbon, glass, and basalt). Further studies are required to understand the physicochemical interactions between nanomaterials, cementitious matrices, and reinforcement surfaces and the collective role on bond strength and load transfer mechanisms, as well as durability.
- Retrofitting involves both reinforcement materials and cementitious substrates, which have inherently different mechanical and chemical properties. Future work should discuss how to prepare compatible and synergistic formulations that optimise performance and compensate for the differences in shrinkage, thermal expansion, and adhesion behaviour. Novel hybrid systems with epoxy-CBA blends or staged applications may also show promising results.
- Apart from organic matrix like epoxy, in the case of inorganic cement-based substrates, there are unique possibilities in the surface functionalization of nanomaterials to enhance dispersion, bonding, and reactivity. Research is required on tailored functionalization approaches that improve the mechanical and thermal properties of CBAs while maintaining the flowability and workability.
- Theoretical modelling and numerical simulation of nanomaterial-enhanced CBAs in FRP retrofitting systems are not well developed. Establishing predictive models for mechanical behaviour, interfacial bond performance, and durability over time will be crucial for the standardization of design and for its implementation on a large scale.
-
Researchers are encouraged to draw on recent key reviews and research that investigate:
- Uniform dispersion of nanomaterials (e.g., GO, CNTs, CNFs) within cementitious matrices is crucial to realise their intended benefits. Future research should focus on optimising dispersion methods (e.g., ultrasonication, surfactants, or functionalisation) and on evaluating their impact on the rheological, mechanical, and interfacial properties of nanomodified CBAs to ensure reliable field performance.
- While nanomaterial-enhanced CBAs show promising laboratory-scale performance, their scalability, cost-effectiveness, and practical implementation under field conditions remain open questions. Future studies should address life-cycle costs, material availability, and comparative performance with conventional solutions, especially for large-scale retrofitting projects.
Abbreviations
| CBAs Cement-Based Adhesives |
| CNFs Carbon Nanofibers |
| CNTs Carbon Nanotubes |
| EB Externally Bonded |
| FRCM Fibre-Reinforced Cementitious Mortar |
| FRP Fibre-Reinforced Polymer |
| GO Graphene Oxide |
| GNPs Graphene Nanoplatelets |
| IC Intermediate Crack-Induced |
| IHSSC-CA Innovative High-Strength Self-Compacting Cementitious Adhesive |
| NS Nano Silica |
| NSC Normal Strength Concrete |
| NSM Near-Surface Mounted |
| PCA Polymer Cement-Based Adhesive |
| RC Reinforced Concrete |
| SEM Scanning Electron Microscopy |
| TR-ECC Textile-Reinforced Engineered Cementitious Composite |
References
- Irshidat, M.R.; Al-Saleh, M.H. Effect of using carbon nanotube modified epoxy on bond–slip behavior between concrete and FRP sheets. Constr. Build. Mater. 2016, 105, 511–518. [CrossRef]
- Abdullah, S.R.; Rosli, F.N.; Ali, N.; Abd Hamid, N.A.; Salleh, N. Modified epoxy for fibre reinforced polymer strengthening of concrete structures. Int. J. Integr. Eng. 2020, 12(9).
- Liu, S.; Chevali, V.S.; Xu, Z.; Hui, D.; Wang, H. A review of extending performance of epoxy resins using carbon nanomaterials. Compos. Part B Eng. 2018, 136, 197–214. [CrossRef]
- Johnsen, B.B.; Kinloch, A.J.; Mohammed, R.D.; Taylor, A.C.; Sprenger, S. Toughening mechanisms of nanoparticle-modified epoxy polymers. Polymer 2007, 48(2), 530–541. [CrossRef]
- Quan, D.; Urdániz, J.L.; Ivanković, A. Enhancing mode-I and mode-II fracture toughness of epoxy and carbon fibre reinforced epoxy composites using multi-walled carbon nanotubes. Mater. Des. 2018, 143, 81–92. [CrossRef]
- Ashrafi, B.; Guan, J.; Mirjalili, V.; Zhang, Y.; Chun, L.; Hubert, P.; Simard, B.; Kingston, C.T.; Bourne, O.; Johnston, A. Enhancement of mechanical performance of epoxy/carbon fiber laminate composites using single-walled carbon nanotubes. Compos. Sci. Technol. 2011, 71(13), 1569–1578. [CrossRef]
- Al-Abdwais, A.; Al-Mahaidi, R. Modified cement-based adhesive for near-surface mounted CFRP strengthening system. Constr. Build. Mater. 2016, 124, 794–800. [CrossRef]
- Tatar, J.; Milev, S. Durability of externally bonded fiber-reinforced polymer composites in concrete structures: A critical review. Polymers 2021, 13(5), 765. [CrossRef]
- Täljsten, B.; Blanksvärd, T. Mineral-based bonding of carbon FRP to strengthen concrete structures. J. Compos. Constr. 2007, 11(2), 120–128. [CrossRef]
- Al-Saadi, N.T.K.; Al-Mahaidi, R.; Abdouka, K. Bond behaviour between NSM CFRP strips and concrete substrate using single-lap shear testing with cement-based adhesives. Aust. J. Struct. Eng. 2016, 17(1), 28–38. [CrossRef]
- Ombres, L. Flexural analysis of reinforced concrete beams strengthened with a cement based high strength composite material. Compos. Struct. 2011, 94(1), 143–155. [CrossRef]
- Brückner, A.; Ortlepp, R.; Curbach, M. Textile reinforced concrete for strengthening in bending and shear. Mater. Struct. 2006, 39(8), 741–748. [CrossRef]
- Dai, J.G.; Wang, B.; Xu, S.L. Textile reinforced engineered cementitious composites (TR-ECC) overlays for the strengthening of RC beams. In Proceedings of the 2nd Asia-Pacific Conference on FRP Structures (APFIS 2009), 2009.
- Hashemi, S.; Al-Mahaidi, R. Experimental and finite element analysis of flexural behavior of FRP-strengthened RC beams using cement-based adhesives. Constr. Build. Mater. 2012, 26(1), 268–273. [CrossRef]
- Wiberg, A. Strengthening of Concrete Beams Using Cementitious Carbon Fibre Composites. Doctoral Dissertation, Byggvetenskap, 2003.
- Carolin, A.; Nordin, H.; Täljsten, B. Concrete beams strengthened with near surface mounted reinforcement of CFRP. In Proceedings of the International Conference on FRP Composites in Civil Engineering, Hong Kong, China, 12–15 December 2001; Volume 2; pp. 1059–1066.
- Blanksvärd, T.; Täljsten, B.; Carolin, A. Shear strengthening of concrete structures with the use of mineral-based composites. J. Compos. Constr. 2009, 13(1), 25–34. [CrossRef]
- Burke, P.J.; Bisby, L.A.; Green, M.F. Effects of elevated temperature on near surface mounted and externally bonded FRP strengthening systems for concrete. Cem. Concr. Compos. 2013, 35(1), 190–199. [CrossRef]
- Al-Mahmoud, F.; Castel, A.; François, R.; Tourneur, C. Strengthening of RC members with near-surface mounted CFRP rods. Compos. Struct. 2009, 91(2), 138–147. [CrossRef]
- Al-Mahmoud, F.; Castel, A.; Minh, T.Q.; François, R. Reinforced concrete beams strengthened with NSM CFRP rods in shear. Adv. Struct. Eng. 2015, 18(10), 1563–1574. [CrossRef]
- Al-Mahmoud, F.; Castel, A.; François, R.; Tourneur, C. Anchorage and tension-stiffening effect between near-surface-mounted CFRP rods and concrete. Cem. Concr. Compos. 2011, 33(2), 346–352. [CrossRef]
- Soliman, S.M.; El-Salakawy, E.; Benmokrane, B. Bond performance of near-surface-mounted FRP bars. J. Compos. Constr. 2011, 15(1), 103–111. [CrossRef]
- De Lorenzis, L.; Rizzo, A.; La Tegola, A. A modified pull-out test for bond of near-surface mounted FRP rods in concrete. Compos. Part B Eng. 2002, 33(8), 589–603. [CrossRef]
- Neville, A.M. Properties of Concrete, 5th ed.; Pearson Education: Harlow, UK, 2012.
- Al-Saadi, N.T.K.; Mohammed, A.; Al-Mahaidi, R. Fatigue performance of NSM CFRP strips embedded in concrete using innovative high-strength self-compacting cementitious adhesive (IHSSC-CA) made with graphene oxide. Compos. Struct. 2017, 163, 44–62. [CrossRef]
- Al-Saadi, N.T.K.; Mohammed, A.; Al-Mahaidi, R.; Sanjayan, J. A state-of-the-art review: Near-surface mounted FRP composites for reinforced concrete structures. Constr. Build. Mater. 2019, 209, 748–769. [CrossRef]
- Mohammed, A.; Al-Saadi, N.T.K.; Al-Mahaidi, R. Utilization of graphene oxide to synthesize high-strength cement-based adhesive. J. Mater. Civ. Eng. 2017, 29(4), 04016258. [CrossRef]
- Lv, S.; Liu, J.; Sun, T.; Ma, Y.; Zhou, Q. Effect of GO nanosheets on shapes of cement hydration crystals and their formation process. Constr. Build. Mater. 2014, 64, 231–239. [CrossRef]
- Chuah, S.; Pan, Z.; Sanjayan, J.G.; Wang, C.M.; Duan, W.H. Nano reinforced cement and concrete composites and new perspective from graphene oxide. Constr. Build. Mater. 2014, 73, 113–124. [CrossRef]
- Mohammed, A.; Sanjayan, J.G.; Duan, W.H.; Nazari, A. Incorporating graphene oxide in cement composites: A study of transport properties. Constr. Build. Mater. 2015, 84, 341–347. [CrossRef]
- Mohammed, A.; Sanjayan, J.G.; Duan, W.H.; Nazari, A. Graphene oxide impact on hardened cement expressed in enhanced freeze–thaw resistance. J. Mater. Civ. Eng. 2016, 28(9), 04016072. [CrossRef]
- Alwash, D.; Kalfat, R.; Du, H.; Al-Mahaidi, R. Development of a new nano modified cement-based adhesive for FRP strengthened RC members. Constr. Build. Mater. 2021, 277, 122318. [CrossRef]
- Al Muhit, B.A.; Nam, B.H.; Zhai, L.; Zuyus, J. Effects of microstructure on the compressive strength of graphene oxide-cement composites. In Proceedings of the Transportation Research Board 94th Annual Meeting, Washington, DC, USA, 2015.
- Abu Al-Rub, R.K.; Tyson, B.M.; Yazdanbakhsh, A.; Grasley, Z. Mechanical properties of nanocomposite cement incorporating surface-treated and untreated carbon nanotubes and carbon nanofibers. J. Nanomech. Micromech. 2012, 2(1), 1–6. [CrossRef]
- Mohammed, A.; Al-Saadi, N.T.K.; Al-Mahaidi, R. Assessment of bond strength of NSM CFRP strips embedded in concrete using cementitious adhesive made with graphene oxide. Constr. Build. Mater. 2017, 154, 504–513. [CrossRef]
- Mohammed, A.; Al-Saadi, N.T.K.; Al-Mahaidi, R. Assessing the contribution of the CFRP strip of bearing the applied load using near-surface mounted strengthening technique with innovative high-strength self-compacting cementitious adhesive (IHSSC-CA). Polymers 2018, 10(1), 66. [CrossRef]
- Al-Saadi, N.T.K.; Mohammed, A.; Al-Mahaidi, R. Bond performance of NSM CFRP strips embedded in concrete using direct pull-out testing with cementitious adhesive made with graphene oxide. Constr. Build. Mater. 2018, 162, 523–533. [CrossRef]
- Mohammed, A.; Al-Saadi, N.T.K.; Al-Mahaidi, R. Bond behaviour between NSM CFRP strips and concrete at high temperature using innovative high-strength self-compacting cementitious adhesive (IHSSC-CA) made with graphene oxide. Constr. Build. Mater. 2016, 127, 872–883. [CrossRef]
- Khshain, N.T.; Al-Mahaidi, R.; Abdouka, K. Bond behaviour between NSM CFRP strips and concrete substrate using single-lap shear testing with epoxy adhesive. Compos. Struct. 2015, 132, 205–214. [CrossRef]
- Al-Saadi, N.T.K.; Mohammed, A.; Al-Mahaidi, R. Fatigue performance of near-surface mounted CFRP strips embedded in concrete girders using cementitious adhesive made with graphene oxide. Constr. Build. Mater. 2017, 148, 632–647. [CrossRef]
- Al-Saadi, N.TK.; Mohammed, A.; Al-Mahaidi, R. Performance of RC beams rehabilitated with NSM CFRP strips using innovative high-strength self-compacting cementitious adhesive (IHSSC-CA) made with graphene oxide. Compos. Struct. 2017, 160, 392–407. [CrossRef]
- Al-Zu'bi, M.; Fan, M.; Anguilano, L. Advances in bonding agents for retrofitting concrete structures with fibre reinforced polymer materials: A review. Constr. Build. Mater. 2022, 330, 127115. [CrossRef]
- Al-Zu'bi, M.; Anguilano, L.; Fan, M. Effect of incorporating carbon- and silicon-based nanomaterials on the physico-chemical properties of a structural epoxy adhesive. Polym. Test. 2023, 128, 108221. [CrossRef]
- Al-Zu'bi, M.; Anguilano, L.; Fan, M. Carbon-based and silicon-based nanomaterials for enhanced structural adhesives. Solid State Phenom. 2023, 354, 151–159. [CrossRef]
- Al-Zu'bi, M.; Fan, M.; Anguilano, L. Near-surface mounted-FRP flexural retrofitting of concrete members using nanomaterial-modified epoxy adhesives. J. Build. Eng. 2024, 84, 108549. [CrossRef]
- Al-Zu'bi, M.; Fan, M.; Bertolesi, E.; Anguilano, L. A review on retrofitting concrete members with near-surface mounted-fiber reinforced polymer composites. Struct. Concr. 2024, 25(3), 2242–2268. [CrossRef]
- Shhabat, M.; Al-Zu'bi, M.; Abdel-Jaber, M. A review of repairing heat-damaged RC beams using externally bonded and near-surface mounted CFRP composites. Compos. Part C Open Access 2024, 15, 100519. [CrossRef]
- Ashteyat, A.; Shhabat, M.; Alkhalaileh, A.; Al-Zu'bi, M.; Abdel-Jaber, M.T. Behavior of ultra-high-performance concrete under elevated temperatures: A comprehensive review. Results Eng. 2025, 26, 104960. [CrossRef]
- Al-Zu'bi, M.; Fan, M.; Al Rjoub, Y.; Ashteyat, A.; Al-Kheetan, M.J.; Anguilano, L. The effect of length and inclination of carbon fiber reinforced polymer laminates on shear capacity of NSM-retrofitted RC beams. Struct. Concr. 2021, 22(6), 3677–3691. [CrossRef]
- Al-Zu'bi, M.; Fan, M.; Anguilano, L. Parametric investigation of flexural performance of concrete prisms retrofitted with near-surface mounted FRP bars. Compos. Part C Open Access 2023, 12, 100421. [CrossRef]
- Al-Zu'bi, M. Next-generation bonding agents for sustainable FRP retrofitting of concrete structures. In Adhesives – Properties, Modifications, Typical and Innovative Applications; IntechOpen: London, UK, 2025; pp. 37–51. [CrossRef]
- Al-Zu’bi, M. Nanomaterial-modified epoxy adhesives for structural retrofitting. Res. Dev. Mater. Sci. 2025, 21(3), RDMS.001012. [CrossRef]



| Ref. | Strengthening/Retrofitting Technique | Adhesive Type | Target Improvement | Key Findings |
| [9] | EB | Cementitious vs. epoxy adhesive | Flexural performance | Comparable performance: cement-bonded slabs showed ductile failure. |
| [11] | FRCM (cementitious matrix + carbon fibre mesh) | Ultimate load capacity | Strengthened beams showed 10%–44% increase in ultimate load. | |
| [12] |
Textile fabric in a cementitious matrix |
Flexural strength | Improved ultimate capacity with no bond failure between matrix and concrete. | |
| [13] |
TR-ECC (textile-reinforced cementitious composite) |
Flexural capacity & failure mechanism | Flexural capacity improved by 119% (1 layer) and 160% (2 layers); no IC or plate-end debonding. | |
| [14] | Cement-based adhesive with CFRP fabric/textile | Load-bearing capacity | Load capacity improved by 10–35% (fabric) and ~27% (textile). | |
| [15] | Polymer-modified mortar | Ultimate strength & stiffness | Marginal gain in strength; no improvement in stiffness. | |
| [16] | NSM | Cement grout | Flexural performance & practicality | Cement grout is recommended as a practical alternative to epoxy in NSM-CFRP systems. |
| [17] | EB | Cement-based adhesive with CFRP grids | Shear strengthening | Favourable alternative to epoxy; compatible with CFRP grids. |
| [18] | NSM |
Cement grout vs. epoxy |
Bond strength at ambient temperature | Epoxy outperformed cement grout; cement showed reduced FRP utilization. |
| [19] | Mortar vs. epoxy | Ultimate load & cracking | Mortar resulted in lower load capacity and fewer cracks. | |
| [20] |
Mortar vs. epoxy |
Shear strength | Epoxy improved the shear strength more than mortar. | |
| [21,22,23] | Mortar vs. epoxy | Pull-out capacity & bond behavior | Mortar-filled grooves had lower pull-out capacity; debonding at the mortar-concrete interface was common. |
| Ref. | Nanomaterial | Concentration | Property (% Enhancement) |
| [27] | GO | N/A | Compressive strength (13.5%), splitting tensile strength (45%), and bond strength (78%) |
| [28] | GO nanosheets | 0.03 and 0.04 wt.% | Compressive strength (52.4% and 52.9%) and flexural strength (34.3% and 37.5%) |
| [30] | GO | 0.01, 0.03, and 0.06 wt.% | Water sorptivity and chloride penetration (N/A) |
| [31] | GO | 0.06 wt.% | Weight loss, air content (40%), water absorption, and compressive strength |
| [32] | GO, NS, and GNP |
1) 0.05 wt.% GO 2) 3 wt.% NS 3) 3 wt.% of NS combined with 1.5 wt.% of GO 4) 0.075 wt.% GNP |
1) Compressive strength (24%) 2) Compressive (29%) and flexural strength (37%), chloride penetration (reduced by 61%) 3) Compressive (46%) and flexural strength (57%), chloride penetration (reduced by 54%) 4) pull-out force (73%), bond strength (49%), and fracture energy (178%) |
| [33] | GO | 0.01 and 0.05 wt.% | Compressive strength (3.4% and 29%) |
| [34] | CNFs and CNTs | 0.1 and 0.2 wt.% | The average ductility (73%), the average flexural strength (60%), the average Young’s modulus (25%), and the average modulus of toughness (170%) |
| Ref. | Adhesives Investigated | Test Types / Conditions | Key Findings |
| [25] | PCA, IHSSC-CA | Pull-out tests under fatigue loading | IHSSC-CA demonstrated superior fatigue resistance and durability, owing to a stronger bond and a more robust pore structure. |
| [27] | IHSSC-CA (GO + superplasticizer in cement mortar) | Material characterization (flow, strength, pull-off) | High tensile (13.8 MPa) and compressive (101 MPa) strengths; excellent flow and pot life. |
| [35,36,37] | Epoxy, PCA, IHSSC-CA | Pull-out tests under monotonic loading | IHSSC-CA showed the best workability, ductility, bond strength, and superior load transfer. |
| [38] | IHSSC-CA vs. NSC at elevated temperatures | Mechanical tests at 21°C, 400°C, 600°C, 800°C | IHSSC-CA retained higher strength and bond capacity than NSC at elevated temperatures. |
| [40] | Epoxy vs. IHSSC-CA | Fatigue tests on RC girders | IHSSC-CA showed less strain, cracking, and stiffness degradation under fatigue loading. |
| [41] | Epoxy vs. IHSSC-CA | Flexural tests on full-scale RC beams | IHSSC-CA provided higher ductility and post-peak strength retention than epoxy. |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).