Submitted:
27 October 2025
Posted:
28 October 2025
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Abstract
Background/Objectives: Down Syndrome (DS), the most common genetic disorder among newborns, is frequently associated with oral-motor dysmorphologies, such as oral hypotonia, tongue protrusion, short palate, and malocclusion, compromising the oral functions of sucking, chewing, swallowing, and speech production. Therapeutic interventions with stimulating palatal plates (SPP) have been proposed to prevent and improve oral-motor dysmorphologies in DS. This study proposes a new digital workflow for the manufacturing and use of a modified SPP. Methods: We report the step-by-step application of the new workflow to five clinical cases, all infants with DS, aged between 5 and 11 months, from the mouth scanning protocol and model printing to SPP manufacturing and delivering, and assessment of oral-morphological features and language abilities. Key novel features include a SPP with an acrylic extension with a pacifier terminal and, importantly, the use of an infant friendly intraoral scanner. Results: The new workflow had good acceptability by infants and parents, offering a safe, easy to implement and feasible solution for SPP design, as it avoided the high risks associated with impression materials. It also supported the use of the SPP to promote tongue stimulation, tongue retraction, and stimulate oral-muscle function in oral-motor disorders in children with DS, especially in infants. Conclusions: Within the limitations of the current study, it was shown that the proposed digital workflow constitutes a viable and infant-friendly approach to the production and use of SPP, and thus promises to contribute to improving oral morphology and promoting auditory-motor language abilities.
Keywords:
1. Introduction
2. Materials and Methods
2.1. The Clinical Cases
2.2. Materials
2.3. Procedure
2.3.1. Mouth Scanning and Model Printing
2.3.2. Manufacturing and Delivery of the PSPP
2.3.3. Assessment of Oral-Morphological Features, Language Abilities, and Acceptability of the PSPP
3. Results
3.1. Mouth Scanning: Viability and Acceptability
3.2. From Mouth Scanning to Delivery of the PSPP
3.3. Acceptability of the PSPP by Infants and Parents
4. Discussion
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| DS | Down Syndrome |
| SPP | Stimulating palatal plate |
| PSPP | Pacifier stimulating palatal plate |
Appendix A
Appendix A.1
| Participants | Delivery session | Successful follow up contacts | Successful video sessions | Parents reaction / feedback to PSPP use | Parents response to CSBS | Parents response to CDI |
|---|---|---|---|---|---|---|
| Participant 1 | Immediate mouth closure and tongue inside the mouth. Initially tried to remove the PSPP, inducing vomiting. | 10 | 9 | Very positive. Parents requested a second PSPP. | 4 | 4 |
| Participant 2 | Immediate mouth closure and tongue inside the mouth. Initial adaptation difficult. Induced vomiting. Parents aprehensive. | 8 | 4 | Parents wanted to stop PSPP use after 6 months. | 5 | 5 |
| Participant 3 | Immediate mouth closure and tongue inside the mouth. PSPP well adapted and accepted | 10 | 5 | Very positive. | 3 | 7 |
| Participant 4 | Immediate mouth closure and tongue inside the mouth. PSPP well adapted and accepted. An adhesive was used for fixation. | 12 | 7 | Very positive. Parents requested a second PSPP. | 4 | 8 |
| Participant 5 | Immediate mouth closure and tongue inside the mouth. PSPP well adapted and accepted. Initially, increased saliva and gagging. | 7 | 6 | Very positive. | 3 | 3 |
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| Participant | Mouth scanning duration (minutes) | Time interval scanning to delivery (days) | Total duration of use (months) | Frequency of use (per day) | Parental rate response to follow up contacts (telephone & video) | Parental rate response to video sessions | Parental rate response to CSBS | Parental Rate response to CDI | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Upper jaw | Lower jaw | Total | ||||||||
| Participant 1 | 11 | 3 | 14 | 24 | 11 | 5min to 1h | 91% | 82% | 100% | 100% |
| Participant 2 | 12 | 6 | 18 | 14 | 6 | 15min to 2h | 100% | 67% | 100% | 100% |
| Participant 3 | 8 | 6 | 14 | 21 | 10 | 5min to 30min | 100% | 50% | 100% | 100% |
| Participant 4 | 7 | 5 | 12 | 19 | 10 | 1h to 6h | 100% | 70% | 100% | 100% |
| Participant 5 | 3 | 6 | 9 | 18 | 9 | 15min to 30min | 78% | 67% | 100% | 100% |
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