2. Agronomic Efficacy: Crop Yield and Quality Responses
2.1. Efficacy as a Mineral Fertilizer Substitute: A Synthesis of Yield Outcomes
The capacity of digestate to replace synthetic mineral fertilizers is its most frequently studied attribute, and a central pillar of its role in a circular bioeconomy. The literature, summarized in
Table 1, confirms that digestate is a potent fertilizer, but its performance is highly contextual. Our synthesis reveals that its efficacy is not a simple matter of substitution but a complex interplay between feedstock quality, crop requirements, and management practices.
Table 1.
Various literature reports on the digestate effect on physical growth of crop.
Table 1.
Various literature reports on the digestate effect on physical growth of crop.
| Title of the paper |
Digestate Source |
Plant/Organism |
Observations |
Ref. |
| “Effects of organic fertilizers on growth, yield, quality and sensory evaluation of red lettuce (Lactuca sativa L.) ‘Veneza Roxa’“ |
Bounce back compost, Poultry manure & Cattle manure |
Red lettuce & River sand soil |
Chicken manure > Cattle manure > bounce back compost > synthetic chemical fertilizers showing higher values on the number of leaves, plant height, yield & mean leaf dry mass. |
(Masarirambi et al., 2010) |
| Biogas Plant Slurry as an Alternative to Chemical Fertilizers |
Biogas plant slurry |
Wheat, Bajra, Mustard, Tomato Cauliflower, Ladyfinger, Barseem, Guar |
Substitution of N fertilizer through slurry reduced the yields while higher yields were achieved by replacing the half and total N fertilizer in vegetables and fodders, respectively. |
(Dahiya, 1986) |
| Digestate Biofertilizers Support Similar or Higher Tomato Yields and Quality Than Mineral Fertilizer in a Subsurface Drip Fertigation System |
Digested food waste (FWC), Dairy manure-derived biofertilizers (DMP) |
Tomato |
Ultra-filtered DMP had the highest yield of red tomatoes (7.13 ton·ha⁻¹) next to the concentrated food waste digestate biofertilizer (FWC) 6.26 ton·ha⁻¹. The FWC tomatoes had greater total and soluble solids contents than synthetically fertilized tomatoes. |
(Barzee et al., 2019) |
| Anaerobic digestate as a fertiliser: a comparison of the nutritional quality and gaseous emissions... |
Food waste digestate; Manure-based digestate |
Wheat |
Food-waste AD achieved higher yields than mineral fertilizer at the same N rate. Manure-based AD required slightly higher N rates to achieve yields equal to mineral fertilizer. |
(Haefele et al., 2022) |
| Anaerobic Digestate from Biogas Plants—Nuisance Waste or Valuable Product? |
Digestate pellets (from whole digestate and solid fraction) |
Maize |
Unprocessed digestate and liquid fraction gave the highest yields. Pelletized forms acted as slow-release fertilizers with lower initial yields. |
(Szymańska et al., 2022) |
| “Comparison of the effectiveness of digestate and mineral fertilizers on yields and quality of kohlrabi (Brassica oleracea, L.)” |
Pig slurry and maize silage |
Kohlrabi |
Mineral fertilizer, 29.2% outperformed digestate treatment, 27.9% by 1.3% compared to Urea treatment. Reduction in NO₃⁻ concentration from 678 mg NO₃⁻/kg fresh matter to 228 mg after digestate application. |
(Lošák et al., 2011) |
| Improving soil fertility and performance of tomato plant using the anaerobic digestate of Tithonia diversifolia as Bio-fertilizer |
Tithonia diversifolia (Mexican sunflower) shoot |
Tomato plant |
1000 ml of digestate had the highest plant growth rate, followed by 800 ml treatment. Plants remedied with chemical fertilizer showed equivocal plant height and leaf length increase 400 ml treatments. |
(Dahunsi & Ogunrinola, 2018) |
| Ecological and economic analysis of planting greenhouse cucumbers with anaerobic fermentation residues |
Digestates produced from pig manure |
Cucumber |
4.62% DM, 4.08% solids, and 29.05% reductive sugar increase and 15.90% more yields, longer cucumbers with low curvature. 3.77 profit more than NPK. |
(Duan et al., 2011) |
| “Effects of biogas slurry application on peanut yield, soil nutrients, carbon storage, and microbial activity in an Ultisol soil in southern China” |
Digestate: a mixture of pig manure + urine |
Ultisol peanut plants & red soil microorganisms |
Peanut grain yields of BS-CF combinations 3588 Kg ha⁻¹ and 20% higher than the Chem fertilizer. With increased soil microbial biomass C and N. |
(Zheng et al., 2016) |
| The fertilizing potential of manure-based biogas fermentation residues: pelleted vs. Liquid digestate |
Biogas plant residue |
Maize, Cucumber & Soil |
Decreases in micro-nutrients concentration cucumber and maize leaves. The liquid portion in low dose increased the shoot fresh weight in cucumber. Contrariwise, the solid pellets increased fresh weight in maize at a high dose. |
(Valentinuzzi et al., 2020) |
| Agricultural use of digestate for horticultural crop production and improvement of soil properties |
Mixture of pig slurry, 1.0% sludge from a slaughterhouse, wastewater treatment plant & 6.5% biodiesel wastewaters |
Watermelon, cauliflower & soil microorganisms |
No significant effect on TOC. Positive effect on the yield of watermelon, but minimal effect compared to mineral fertilization for cauliflower. |
(Alburquerque et al., 2012) |
The Argument for Digestate as a High-Performance Fertilizer. The agronomic potential of digestate is most clearly realized when its high mineral nitrogen content is matched with high-demand crops. This combination often results in yields meeting or exceeding those from conventional fertilizers, with some studies showing that food-waste digestate can produce even higher yields than mineral fertilizers applied at the same rate of available nitrogen (Haefele et al., 2022). This principle is demonstrated in horticultural systems, where processed dairy manure digestate produced superior tomato yields (7.13 ton·ha⁻¹) through a subsurface drip fertigation system (Barzee et al., 2019). The same principle applies to cereals, where the immediate nitrogen availability from digestate led to higher wheat yields (9.88 t/ha) than both raw slurry and mineral NPK (Šimon et al., 2015). This high performance is corroborated across a range of crops, from tomatoes fertilized with digestate from the nutrient-accumulator plant Tithonia diversifolia (Dahunsi & Ogunrinola, 2018) to red lettuce, where various organic amendments all surpassed inorganic fertilizers (Masarirambi et al., 2010). The benefits extend to energy crops as well; a three-year field study in Serbia by Popović et al. (2024) found that applying 50 t/ha of digestate to maize grown for silage increased plant height and led to a 16% increase in biomass yield compared to the unfertilized control.
The Case for Integrated Nutrient Management. While full substitution is possible, the evidence increasingly points towards the superior efficacy of an integrated approach that combines digestate with a reduced amount of mineral fertilizer. This strategy leverages the fast-acting nitrogen and microbial stimulation from the digestate while using synthetic fertilizers to ensure a balanced and sustained nutrient supply throughout the entire growing season. A compelling example comes from a study on peanuts in a highly weathered Ultisol in southern China. Researchers found that a blend of 30% biogas slurry and 70% chemical fertilizer increased grain yields by a remarkable 20% compared to the chemical fertilizer-only treatment, a synergistic effect they attributed to enhanced soil microbial activity and carbon storage (Zheng et al., 2016). This principle was also observed in a study on spinach, where a 50/50 split between mineral N and organic N from digestate proved more effective than 100% application of either source, particularly in clay soils with higher cation exchange capacity and nutrient retention (Abd El-kader & Rahman, 2007). This suggests that digestate does not just add nutrients, but can also improve the overall efficiency of the soil-plant system.
Explaining the Variability: The Critical Role of Feedstock and Management The conflicting results often seen in the literature can be largely explained by the critical factors of feedstock source and management. Not all digestates are created equal. For instance, manure-based digestate may require a slightly higher application rate to achieve yields equivalent to mineral fertilizer, possibly due to some initial nitrogen immobilization by soil microbes (Haefele et al., 2022). Early research by Dahiya (1986) also provided a nuanced perspective, finding that while digestate could fully replace N fertilizer for fodder crops, its application to cereal crops like wheat and mustard actually reduced yields compared to mineral fertilizer. This highlights the importance of matching the nutrient profile of the digestate to the specific demands of the crop. The timing and rate of application are equally crucial. For instance, Makádi et al. (2008), working with soybeans, found that splitting digestate applications into two or three phases during the vegetation period was an effective strategy to meet crop demand without causing phytotoxicity. Similarly, Stinner et al. (2008) recommended that for non-legume crops, the majority of digestate should be applied in late winter and spring to align with periods of peak nutrient uptake and minimize the risk of off-season nutrient losses. These studies underscore that digestate cannot be applied with a one-size-fits-all approach; it requires a more sophisticated level of management than standardized mineral fertilizers.
2.2. Beyond Yield: Influence on Crop Quality and Nutritional Value
The value of a fertilizer should not be judged solely on its ability to increase biomass. The impact of digestate extends beyond yield to influence the quality, nutritional value, and safety of the final agricultural product. In many cases, digestate application can lead to significant improvements in these qualitative traits.
Enhancement of Desirable Quality Metrics: Several studies have shown that digestate can enhance key quality parameters related to flavor and processing. The study by Barzee et al. (2019) on tomatoes is a prime example; they found that tomatoes grown with food waste digestate not only had high yields but also contained greater total and soluble solids content, which are crucial metrics for the taste of fresh tomatoes and the quality of processed products like sauces and pastes. In a similar vein, Duan et al. (2011) conducted an ecological and economic analysis of greenhouse cucumbers fertilized with pig manure digestate. They found that the digestate-fertilized cucumbers were not only more numerous but also had higher dry matter, solids, and a 29.1% increase in reductive sugars, leading to a product with superior quality and a higher market value. The benefits can also be seen in cereals; Adamovičs & Poiša (2025) found that while higher application rates of a digestate-ash mixture increased winter wheat yield, lower rates (5 and 10 t/ha) resulted in higher grain starch content, indicating a trade-off between quantity and specific quality parameters. Beyond impacting macro-level quality metrics, digestate application can influence the nutritional composition of crops on a chemical level. For example, a greenhouse study on curly kale found that applying more potent digestate solutions resulted in higher antioxidant capacity and total phenolic content compared to both more dilute solutions and a conventional chemical fertilizer (Lee et al., 2021). This supports other findings that organic fertilization regimens can produce more nutritious vegetables under certain conditions.
Reduction of Undesirable Compounds: The Case of Nitrates: Perhaps one of the most significant quality benefits of digestate application is its potential to reduce the accumulation of harmful compounds in vegetables, most notably nitrates. High nitrate levels in leafy greens and other vegetables are a significant food safety concern due to their potential conversion to carcinogenic nitrosamines in the human body. A study by Lošák et al. (2011) on kohlrabi provided a stark comparison: while mineral fertilizer produced a marginally higher yield, the digestate application led to a dramatic reduction in harmful nitrate accumulation in the edible parts of the plant, from 678 mg·kg⁻¹ in the mineral-fertilized treatment to just 228 mg·kg⁻¹ in the digestate-treated vegetables. This suggests that the form and timing of nitrogen release from digestate may be better synchronized with plant uptake, preventing the luxury consumption and accumulation of excess nitrates that can occur with readily soluble synthetic fertilizers. This quality advantage is a powerful argument for the use of digestate in horticultural systems where food safety and nutritional quality are paramount.
2.3. The Functional Dichotomy: Liquid vs. Solid Digestate Fractions and Crop-Specific Responses
To understand the agronomic potential of digestate fully, it is essential to recognize that it is not a homogenous product. Most AD facilities employ a mechanical separation step, dividing the raw digestate into a liquid fraction (LD) and a solid fraction (SD), each with distinct properties and functions. This separation leads to a significant partitioning of nutrients (see
Table 6). The liquid fraction becomes rich in soluble, readily plant-available nutrients, especially ammonium and potassium, making it a fast-acting N-K fertilizer. The solid fraction, conversely, contains more recalcitrant organic matter and becomes enriched in phosphorus and magnesium, making it more akin to a traditional P-Mg soil conditioner (Szymańska et al., 2022).
Table 6.
Nutrient Partitioning During Solid-Liquid Separation of Digestate.
Table 6.
Nutrient Partitioning During Solid-Liquid Separation of Digestate.
| Nutrient |
% Partitioned to Liquid Fraction (LF) |
% Partitioned to Solid Fraction (SF) |
Key Implication |
Ref. |
| Nitrogen (N) |
>80% |
<20% |
LF is a potent, fast-acting N fertilizer. |
(Szymańska et al., 2022) |
| Phosphorus (P) |
<40% |
>60% |
SF is a P-rich soil conditioner. |
(Szymańska et al., 2022) |
| Potassium (K) |
~87% |
~13% |
LF is a rich source of readily available K. |
(Szymańska et al., 2022) |
| Magnesium (Mg) |
<30% |
>70% |
SF is enriched in Mg. |
(Szymańska et al., 2022) |
A study by Rolka et al. (2024) provides a detailed comparison, showing that LD had a lower pH but higher electrical conductivity and was richer in total nitrogen, potassium, and sodium. In contrast, the dewatered and granulated SD was higher in total carbon and phosphorus. These differences directly translated to their effects on soil: LD application significantly increased soil content of available potassium, iron, and manganese, while SD application was more effective at increasing available phosphorus, magnesium, and exchangeable calcium. A study by Valentinuzzi et al. (2020) elegantly demonstrated this functional dichotomy in practice. They applied both liquid and solid-pelleted fractions of a manure-based digestate to cucumber and maize. Their findings revealed a clear crop- and fraction-specific response: the liquid fraction was most effective at increasing the shoot fresh weight of cucumber, a fast-growing horticultural crop with immediate nutrient demands. In contrast, the solid pellets were more effective at increasing the fresh weight of maize, a crop with a longer growing season and a greater need for sustained nutrient release. This highlights the potential for a sophisticated, tailored application strategy: using the liquid fraction as a “starter” fertilizer for rapid early growth and the solid fraction for sustained, season-long nutrient release and soil conditioning.
2.4. Digestate in Soilless and Hydroponic Systems: Opportunities and Challenges
The nutrient-rich liquid fraction of digestate presents a compelling opportunity for use in soilless and hydroponic cultivation systems, which could be a key strategy for closing nutrient loops in urban and controlled-environment agriculture. However, its direct application is fraught with challenges, primarily due to its complex and often imbalanced chemical composition.
The primary hurdle is that undiluted digestate is typically too concentrated and can be phytotoxic to plants. High levels of ammonium, salinity, and potentially unfavorable pH can damage roots and inhibit growth. Therefore, successful application is contingent on finding the appropriate dilution rate. A study by Liu et al. (2009) explored this with biogas slurry used to grow lettuce in a sand culture. They found that diluting the slurry with water at ratios of 1:4 to 1:5 could not only produce higher biomass than a standard inorganic nutrient solution but also significantly decrease the nitrate content of the leaves, a key quality benefit.
However, dilution alone does not solve the problem of nutrient imbalance. A follow-up study by Liu et al. (2011) revealed that their biogas slurry was deficient in phosphorus (P) and iron (Fe) relative to its high nitrogen content. Their experiments showed that the single addition of either P or Fe had no effect on lettuce growth, but the simultaneous addition of both nutrients synergistically boosted the yield. This highlights a critical lesson: for digestate to be used effectively in hydroponics, it often needs to be analyzed and supplemented to create a complete and balanced nutrient solution.
The viability of this approach at a commercial scale was demonstrated in a study by Cheng et al. (2004). They used a trickling biofilter to pre-treat swine wastewater digestate, a process that converted the potentially toxic ammonium into nitrate, the preferred nitrogen source for many plants. This “upgraded” digestate was then successfully used as the sole fertilizer source in a large-scale greenhouse system, producing over 700 kg of marketable tomatoes per day. This study showcases a promising pathway for the future: integrating digestate use with biorefining technologies to create standardized, safe, and effective liquid fertilizers for high-value horticultural production.
2.5. Applications in Controlled Environments: Greenhouse Horticulture
The use of digestate in greenhouse horticulture is a rapidly growing area of research, driven by the need for sustainable nutrient sources in high-intensity production systems. A comprehensive review by Jankauskienė et al. (2024) summarizes the state of the art, confirming that greenhouses offer a controlled environment where the fast-acting nutrients in liquid digestate can be delivered precisely through fertigation, potentially maximizing nutrient use efficiency and minimizing losses.
Numerous studies have demonstrated the effectiveness of digestate for a variety of greenhouse crops. For cucumbers, digestate from various sources has been shown to increase not only yield but also fruit quality metrics like dry matter and sugar content (Li et al., 2023; Duan et al., 2011). For tomatoes, digestate application has been linked to higher yields, improved fruit firmness, and increased levels of beneficial compounds like lycopene and vitamin C (Zheng et al., 2019; Panuccio et al., 2021). For instance, Tiong et al. (2024) found that applying food waste digestate to tomatoes grown in a soil-biochar mix resulted in fresh weight yields comparable to those achieved with a commercial mineral fertilizer. Similar positive results have been reported for peppers, where digestate application increased fruit fresh weight and nutrient uptake (Ana Isabel et al., 2022), and for leafy vegetables like lettuce and basil, where digestate has been used successfully in both substrate-based and hydroponic systems (Ronga et al., 2019; Horta and Carneiro, 2022).
However, the challenges identified in open-field agriculture are often magnified in the sensitive environment of a greenhouse. The risk of phytotoxicity from high ammonium or salt concentrations is a major concern, and careful dilution and monitoring are essential. Furthermore, the use of digestate as a component of growing media requires careful formulation to ensure adequate physical properties, such as aeration and water-holding capacity. Asp & Bergstrand (2022) found that while a 50% digestate-peat mixture could produce basil yields comparable to peat alone, higher concentrations led to reduced water retention and plant stress. This highlights a key theme: while digestate is a promising tool for greenhouse horticulture, its successful implementation requires a higher level of management and technical expertise than conventional mineral fertilizers.