Submitted:
20 October 2024
Posted:
21 October 2024
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Abstract
CO2-soluble surfactant foam systems have garnered significant attention in the fields of enhanced oil and gas recovery, environmental protection, and greenhouse gas emission reduction. This review provides a comprehensive explanation of the basic theory of CO2-soluble surfactant foam, the mechanism of enhanced oil recovery, and the classification and application of various CO2-soluble surfactants.The mechanism of enhanced oil recovery by CO2-soluble surfactant foam involves the effective reduction of CO2 fluidity, the decrease in oil-air flow ratio, and the stabilization of the displacement front. Foam plays a vital role in mitigating the issues of channeling and gravity separation often caused by simple CO2 injection. The reduction in gas fluidity can be attributed to the increase in apparent viscosity and trapped gas fraction.Future research should prioritize the development of more efficient and environmentally-friendly CO2-soluble surfactants. It is essential to further explore the advantages and challenges associated with their practical applications in order to maximize their potential impact.
Keywords:
1. CO2-Soluble Surfactant Foam System
1.1. The Dissolution Method of the System
1.1.1. CO2 + Gas-Soluble Surfactants (+ Agents)
1.1.2. CO2 + Gas-Soluble Surfactant + Water (+ Agents)
1.2. Evaluation of the System
1.3. CO2 Foam Performance Evaluation Methods
2. The Theory of CO2-Soluble Surfactant Foam and the EOR Mechanism
2.1. Definition of Foam
2.2. Surfactant Solubility in CO2
2.3. Foam Generation and Stability
2.3.1. Foam Generation
2.3.2. Foam Stability
2.4. Flow and Rheological Model of Foam
2.4.1. Empirical or Semi-Empirical Models
2.4.2. Population Balance Model
2.5. CO2 Foam EOR Mechanism


3. Classification and Application Progress of CO2-Soluble Surfactants
3.1. Surfactant Classification
3.2. Application Progress
3.2.1. Nonionic Surfactants
3.2.2. Ionic Surfactants
3.2.3. Fluorine- and Nitrogen-Containing Surfactants
3.2.4. Surfactant Blended Systems
4. Conclusions and Future Outlook
Acknowledgments
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| Surfactant | Additives | Research Focus | Results | Conditions | References |
|---|---|---|---|---|---|
| AMPHOAM, LDMAA | — | Foam stability at high temperatures and salinity, effect of methane dilution | Good thermal and chemical stability. High temperatures and methane dilution reduce foam stability. | 120°C, High salinity | [23] |
| SURFONIC® N-100, SURFONIC® TDA-9 | — | Surfactant effect on rock wettability and CO2 huff-and-puff performance | Enhanced rock wettability and improved recovery (75%) | 80°C, 2000-5000 LBS/Sq | [30] |
| N-P series, ABS, A-S-12, N-NP-7c/9c | Ethanol, Glycol | Solubility and extraction performance of surfactants with CO2 | N-P-12 with additives showed the highest solubility, stable foam at 125°C | 125°C | [31] |
| AOT | Ethanol, 1-pentanol | Solubility in supercritical CO2 under different additives and pressures | F-pentanol enhanced solubility and lowered cloud point pressure | 52.2°C, 35 MPa | [32] |
| AOT, SDS, C8PnEm, C12EmPn | — | Comprehensive performance screening of surfactants and effect of pressure and temperature | Optimal concentration at 0.5%. Stability varies with temperature and pressure. | 40°C, 15-50 MPa | [28] |
| AOT | Ethanol | Effect of temperature, water content, and AOT concentration on cloud point pressure of CO2 microemulsions | Cloud point pressure changes with AOT content and temperature. | 45°C, 19 MPa | [34] |
| Ls-54 | Alcohols (various) | Effect of different alcohols on the phase behavior of CO2-containing surfactants | Smaller molecular weight alcohols lower cloud point pressure, temp increases pressure. | 308.2K and 318.2K, 13.67-22.87 MPa | [35] |
| Evaluation index | Definition | Equation | Reference |
|---|---|---|---|
| Foam volume (V) | The space volume occupied by foam at a certain moment | — | [37] |
| Foam half-life (t1/2) | Time taken to reduce the foam volume from the maximum foam volume (Vmax) to half the volume at a given temperature | — | [38] |
| Cloud point pressure | Read the pressure at the critical point when the system becomes turbid | — | [28] |
| Solubility parameter (δ) | Proposed based on the regular solution theory, whose value is the square root of the liquid cohesive energy density, used to characterize the strength of interaction between simple liquid molecules | [39] | |
| Basic differential pressure (∆Pb) | The pressure difference generated at both ends of the core when water and non-condensable gas are injected into the core at the experimental injection rate and gas-liquid ratio. | — | [40] |
| Working pressure difference (∆Pr) | Pressure difference at both ends of a foam solution of a certain concentration and a non-condensable gas injected into a core at the same injection rate and gas-liquid ratio as the basic pressure difference measured | — | [40] |
| Resistance factor (Rf) | At a certain temperature, the ratio of resistance pressure difference (∆Pr) to basic pressure difference (∆Pb) | [41] | |
| Residual resistance factor | Ratio of pressure difference between two ends of subsequent water flooding to that before foam injection after foam injection | — | [28] |
| Residual oil saturation (Sor) | Percentage of residual oil in rock pore volume | [42] | |
| Displacement efficiency (ED) | The ratio of produced oil to crude oil in the range of underground displacement | [40] | |
| Interfacial tension | Shrinkage capacity at unit length liquid interface | — | [28] |
| Foam quality (%) | Gas volume fraction in foams | [56] | |
| Mobility reduction factor (MRF) | Ratio of foam flooding pressure drop to water/gas flooding pressure drop | [57] | |
| Apparent foam viscosity (μapp) | Ratio of shear stress to shear rate of foam under certain velocity gradient | [58] |
| Surfactants | Trade name | Chemical expression | CAS |
|---|---|---|---|
| Nonionic surfactants | |||
| 2-(2-[4-(1,1,3,3-Tetramethylbutyl)phenoxy]ethoxy)ethanol | Dow Triton X 100 (x=10), BASF Lutensol OP 10 (x=10), Huntsman SURFONIC® OP-100 (x=10), OP-120 (x=12) | ![]() |
9036-19-5 |
| Nonylphenol branched ethoxylated | Huntsman SURFONIC® N-120, N-150, N-200, N-300, N-400, x=12, 15, 20, 30, 40. | ![]() |
127087-87-0 |
| Dow Tergitol NP9,12,15 (x=9, 12, 15) | ![]() |
127087-87-0 | |
| Stepan Cedepal CO 630, 710, x=10 and 10.5 | ![]() |
127087-87-0 | |
| Tristyryl phenol ethoxylated | Huntsman XOF-501 | ![]() |
99734-09-5 |
| Polyethylene glycol trimethylnonyl ether | Dow trimethylnonyl Tergitol TMN 6 | ![]() |
60828-78-6 |
| Ethoxylated isodecyl alcohol | BASF Lutensol XP 70 | ![]() |
61827-42-7 |
| C12-C14 fatty alcohols ethoxylated | BASF Lutensol TO 8, 10 | ![]() |
68439-50-9 |
| GENAPOL(R) X-080 | Huntsman SURFONIC® TDA-8, 9 | ![]() |
9043-30-5 |
| Alkyl-(C10-C14) alcohol, ethoxylated | Huntsman SURFONIC® L12-8; BASF Lutensol AO8, AO11 | ![]() |
66455-15-0 |
| Polyethylene glycol monolaurate | Sigma Aldrich PEG monolaurate 600 | ![]() |
9004-81-3 |
| polyoxyethylene 20 sorbitan monooleate | Tween 80 | ![]() |
9005-65-6 |
| N,N′,N′-polyoxyethylene (10)-N-tallow-1,3-diaminopropane | Ethoduomeen T/13 | ![]() |
61790-85-0 |
| Coco alkyldimethylamines | Armeen DMCD | ![]() |
61788-93-0 |
| Propoxylated and ethoxylated dodecanol | - | ![]() |
68238-81-3 |
| Oxirane, methyl-, polymer with oxirane, mono(2-ethylhexyl) ether | - | ![]() |
64366-70-7 |
| Anionic surfactants | |||
| Dioctyl sulfosuccinate sodium salt | AOT | ![]() |
577-11-7 |
| Sodium dodecyl sulfate | SDS | ![]() |
151-21-3 |
| Cationic surfactants | |||
| N,N′,N′-Trimethyl-N-(tallowalkyl)-1,3-propanediamine | DTM | ![]() |
111-33-1 |
| Ethoxylated cocoamines | Ethomeen C12 | ![]() |
61791-14-8 |
| Zwitterionic surfactants | |||
| Cocoyl amide propyldimethyl glycine | CAB-35 | ![]() |
86438-79-1 |
| LauroylaMide propylbetaine | - | ![]() |
4292-10-8 |
| N-Dodecyl-N,N-dimethyl-3-ammonio-1-propanesulfonate | LDMAA | ![]() |
14933-08-5 |
| Fluorine and nitrogen containing surfactants | |||
| Perfluoropolyether ammonium carbonate | - | ![]() |
- |
| Double-tailed fluorocarbon sulfate | - | ![]() |
- |
| Double-tailed fluorocarbon-hydrocarbon mixed sulfate | - | ![]() |
- |
| Fluorine-containing dialkyl phosphate | - | ![]() |
- |
| Fluorine-containing AOT homologue | - |
![]() ![]()
|
- |
| Oligosiloxane | - | ![]() |
- |
| Functional silicone | - | ![]() |
- |
| Surfactant | Remarks | Reference. |
|---|---|---|
| Double-tailed anion: sodium dihexyl sulfosuccinate (SDHS). Unbalanced-tail (different tail lengths) cation: benzethonium chloride (BCl ) |
Microemulsions can be formed without adding alcohol. Compared with the use of anionic surfactants alone, the mixture exhibited a higher critical microemulsion concentration. Under the optimal microemulsion conditions, the mixed anionic-cationic surfactant system solubilizes more oil than the anionic surfactant alone. | [170] |
| Anionic: F-OPT. Cationic: F-CAT |
At high temperature (80°C), high salinity (160g/L TDS), high hardness (R+=0.3), pressure (120bar) conditions can be effectively dissolved. The mixed system can reduce the adsorption of carbonate powder. Under supercritical CO2 (40°C/120bar) conditions, the half-life of volume foam in carbonate minerals (99% alcite) achieves a low static state of 24h. | [171] |
| Anion: Sodium bis(1H,1H,2H,2H - heptadecafluorodecyl)-2-sulfosuccinate (8FS(EO)2); fluorocarbon−hydrocarbon hybrid anionic surfactants (FC6-HCn) | In the presence of excess water, the mixed surfactant can prevent the conversion of the microemulsion to the liquid crystal phase. At the same time, it was found that the micro-separation of 8FS(EO)2 and FC6-HCn formed a loose molecular accumulation, which enhanced the stability of the mixed microemulsion and the area occupied by each surfactant molecule. | [172] |
| 2 ethoxylated amine headgroups with cocoalkyl tails (C12NEO2) and nonionic surfactant with high degree ethoxylation (C13EO12) | There is a positive synergy between the two surfactants, which can effectively improve the foam stability. When the C13EO12 ratio is less than 30%, the cloud point pressure increment will be less than 20%. At the optimum ratio, the apparent viscosity of foam increases by about 2.5 times. | [173] |
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