Submitted:
02 June 2024
Posted:
04 June 2024
Read the latest preprint version here
Abstract
Keywords:
1. Introduction
2. Materials and Methods
Study Area
Description of the Rice Husk Gasifier Stove
- Gasifier stove reactor: It is the part of the gasifier stove, where rice husks are put and burned while breathing in very little air. This cylindrical reactor can range in diameter from 0.10 to 0.30 meters, depending on how much electricity the stove requires. Depending on the needed working period, the cylinder’s height ranges from 0.4 to 1.0 m. The cylinder is constructed from gauge no. 18 regular galvanized iron on the outside and gauge no. 20 stainless steel on the interior. The burned rice husks or any other materials are placed in this 2-cm cylinder area, which acts as insulation to stop heat loss in the gasifier. Rice husks are held in place during gasification by a stainless steel fuel grate located at the reactor’s bottom end. This grate is angled so that, following each operation, it may be readily released. To keep the grate in the right position while in use, a lock or spring is used. To prevent hands from unintentionally contacting the hot reactor while it is operating, an aluminum screen is held in place by circular rings around the exterior of the reactor (Figure 1).
- The char chamber: It stores the char that is left over from each operation. Its placement underneath the reactor makes it convenient to collect any char that may fall from the reactor. The door to this chamber can be opened for convenient charcoal disposal, but it must always be kept closed while running the gasifier. To minimize excessive airflow loss in the system during fuel gasification, the char chamber is firmly fitted on all sides to keep air released by the fan from exiting the chamber. To hold the entire stove, the chamber has four (4) support legs with rubber coverings underneath (Figure 1).
- Air blower: during gasification, the fan assembly supplies the air required by the fuel. To force air into the reactor’s rice husk column directly, it is often connected to the char chamber at either the chamber’s entrance or its interior. The standard model’s fan is an axial-type fan with a 3-inch diameter, which is frequently found in computer systems. It uses a 220-volt AC line with a rated power input of 16 watts. During operation, the fan’s speed is managed by a manually operated rotary switch, which also regulates the gas supply to the burner. The burner (Figure 1) transforms the gas exiting the reactor into a blue flame.
- Burner: It is made up of a series of 3/8-inch-diameter holes that allow flammable gas to flow through. The air required for gas combustion is supplied by the secondary holes around the burner’s perimeter. A pot support sits atop the burner, keeping the pot steady as it cooks. The burner is fixed in place during operation and is detachable for simple fuel loading into the reactor (Figure 1).
Laboratory Materials Used
- Fresh, dried rice husk – This will be used as fuel in testing the performance of the stove. It was freshly obtained from the rice husk and dried.
- Spring-scale balance - This device was used to measure the weight of rice husk fuel as well as the weight of food to be cooked and the weight of water to be boiled.
- Volumetric flasks and beaker - This glassware was used to measure the volume of water before and after the boiling test. The change in the volume of water after the test indicates the power output of the stove per load.
- Bimetallic thermometer – This was used to measure the temperature of the water.
- Thermocouple Wire Thermometer - This equipment is used in the measuring of the gas temperature leaving the combustion chamber.
- AC Clamp-On Meter –measured the current and voltage input into the fan or blower to determine the amount of power consumed as well as to estimate the cost of electricity incurred in operating the stove.
- Stop Watch – This was used to record the time of each of the different activities (i.e., cooking and boiling) during the tests.
- The Squirrel-2020 data logger – was used to measure the temperature produced by burning rice husks in the reactor of the stove as well as related generated and losses of heat. The Squirrel 2020 series are high-performance universal data loggers with fast, and PC-linked data acquisition systems in this research. It was used this device for those maximum temperature with twin processors, multiple 24-bit analog-to-digital converters, up to 16 universal channels, and a choice of communications methods ensure that the Squirrel 2020 series provides state-of-the-art data logging and communication capability for sophisticated applications needs.
The procedure of the Experiment
Experimental Design
- The insulated type gasifier stoves: The mild steel reactor of the insulated stove type has an annular spacing of 2cm and measures 3 cm on the outside and 2 cm on the inside. This reactor is cylindrical in shape, having a diameter of 0.15 m, heights of 0.565 m and volume of 0.010 m3. Unlike the non-insulated one, it is the burned bio char or rice husk ash act as a heat-retaining barrier in the annular space between the inner and outside of the reactor to reduce the heat loss. This cylinder of the insulated one is provided with an annular space of 2 cm, where the burned rice husks or ash is placed to serve as insulation to prevent heat loss in the gasifier for the insulated type of stove (Figure 4a). The burning layer of rice husks, also known as the combustion zone, descends the reactor when the fuel is ignited from the top, depending on how much air is provided by the fan (Belonio, 2005). At the lower end of the reactor is a fuel grate made of stainless steel material, which is used to hold the rice husks during gasification.
- The non-insulated type gasifier stoves: The non-insulated type stove has a reactor with a cylinder shape made up of 3mm mild steel. It was made up mild steel of 3mm thickness and was only one-sided. This reactor is cylindrical in shape, having a diameter of 0.19 m, heights of 0.665m and volume of 0.019 m3. Hence, during burning, it has not a heat-retaining barrier on the reactor to keep heat from escaping the gasifier. The burning layer of rice husks, also known as the combustion zone, descends the reactor when the fuel is ignited from the top, depending on how much air is provided by the fan (Belonio, 2005). In addition, the outside parts of the reactor or combustion zone are very hot during burning because of heat loss through the outside of reactor (Figure 4b). At the lower end of the reactor is a fuel grate made of stainless steel material, which is used to hold the rice husks during gasification for both insulated and non-insulated types of gasifiers.
Data Collected
- Start-Up Time: This is the time required to ignite the rice husk and consequently produce combustible gas. This parameter was measured from the time burning pieces of paper are introduced to the fuel in the reactor until combustible gas is produced at the burner.
- Operating Time: This is the duration from the time of gasifier produces a combustible gas until no more gas is obtained from the burning of the rice husk.
- Fuel Consumption Rate (FCR): This is the amount of rice husk fuel used in operating the stove divided by the operating time. This was computed using the equation (1) below (Belonio, 2006):
- 4.
- Specific Gasification Rate (SGR): This is the amount of Rice husk fuel used per unit time per unit area of the reactor. This was computed using equation (2) (Belonio, 2006):
- 5.
- Combustion Zone Rate (CZR): This is the time required for the combustion zone to move down the reactor. This was computed using the equation (3) (Belonio, 2006):
- 6.
- Boiling Time: This is the time required for the water to boil starting from the moment the pot is placed on the burner until the temperature of the water reaches 100ºC (Belonio, 2006).
- 7.
- Sensible Heat: This is the amount of heat energy required to raise the temperature of the water. This is measured before and after the water reaches the boiling temperature. it was computed using the equation (4) (Belonio, 2006):
- 8.
- Latent Heat: This is the amount of heat energy used in evaporating water. This is computed using the equation (5) (Belonio, 2006):
- 9.
- Heat Energy Input: This is the amount of heat energy available in the fuel. This is computed using the equation (6) (Belonio, 2006):
- 10.
- Thermal Efficiency: This is the ratio of the energy used in boiling and evaporating water to the heat energy available in the fuel. This will be computed using the equation (7) (Belonio, 2006).
- 11.
- Input Power of Rice Husk: This is the amount of energy supplied to the stove based on the amount of fuel consumed. This was computed using the equation (8) (Belonio, 2006).
- 12.
- Input power of Fan: The total consumed electric power in the working load of the air blower. The SEAFLO Inline blower, model: SFLB1-270-02 was used. The input power of the fan was calculated by the following equation (9) (El-Haddad et al., 2008):
- 13.
- Power Output: This is the amount of energy released by the stove for cooking. This was computed using the equation (10) (Belonio, 2006):
- 14.
- Char Produced (%): This is the ratio of the amount of char produced to the number of rice husks used. This can be computed using the equation (11) (Belonio, 2006):
- 15.
- Heat Energy: The heat energy produced at the burner of the stove and heat loss through the combustion zone of the stove to the outside environment where raising the temperature to a desired level was considered. The heat energy produced in the gasifier stove was calculated using the equation (12) provided by Mercer (2007).
Data Analysis
3. Result and Discussion
3.1. Performance of Gasifier Stoves
3.2. Fuel Consumption
3.3. The Boiling Capacity of the Stove
3.4. Thermal Efficiency of the Stove
3.5. Analysis of the Multiple Regression Model
3.6.1. Analysis of Heat Energy
3.6.1.1. Heat Generation of the Insulated Type Gasifier Stove
3.6.1.2. Heat Generation of the Non-Insulated Type Gasifier Stove
3.6.2. Analysis of Heat Energy Loss
3.6.2.1. Heat Energy Loss of the Insulated Type Gasifier Stove
3.6.2.2. Heat Energy Loss in the Non-Insulated Type Gasifier Stove
3.6.3. Analysis of water Boiling Temperature
3.6.3.1. Water Boiling Temperature of the Insulated Type Gasifier Stove
3.6.3.2. Water Boiling Temperature of the Non-Insulated Type Gasifier Stove
4. Conclusion and Recommendation
- The day-to-day functioning of this technology can be maintained with locally accessible resources, it is necessary be modify the stove to be continues feed type and insulated type.
- There has not been a kitchen performance test because of a lack of funds, time, and logistics. Water boiling test were the only procedures done. Following the this tests, a kitchen performance and other tests must have been performed to evaluate the stove’s fuel efficiency under typical operating circumstances. Therefore, even though it will take more time and money, it is advised that the test be run to determine the stove’s actual fuel-saving capabilities.
- By employing biomass as a fuel, biomass gasification technology may assist in moving all populations—rural and urban, commercial and institutional—two steps up the energy ladder (from solid to gaseous fuel). Gasifiers can save a lot of fuel when used for heating in rural areas. They also have the added benefit of improving working conditions, product quality, and processing rates because they burn gaseous fuel that is produced by gasifying solid biomass under controlled conditions.
- Based on testing findings, this biomass gasifier stove has an average thermal efficiency of around 31.27%. In comparison to contemporary stoves like kerosene stoves and electric stoves, their efficiency is quite low. Thus, more has to be done to increase the stove’s efficiency to protect the environment and enhance public health. When considering the cheap cost of wood gas in comparison to other green options, it becomes reasonable to allocate more effort toward the development and promotion of biomass gasification technology for thermal applications.
References
- Assaye, A., & Alemu, D. (2020). Enhancing production of quality rice in Ethiopia : Dis/incentives for rice processors (Issue 22).
- Belonio, A. T. (2005). Rice Husk Gas Stove Handbook. Appropriate Technology Center. Department of Agricultural Engineering and Environmental Management, College of Agriculture, Central Philippine University, Iloilo City, Philippines.
- El-Haddad WZ, Sayed-Ahmed IF, Gomaa RB (2008). “Modification of foreign threshing chamber to suit separating green peas crop,” in The 15th. Annual Conference of the Misr Society of Ag. Eng. 12-13 March, 2008.
- Fernando, P. R., Karthika, U., Parthipan, K., Shandarabavan, T., Ismail, R., & Jeeva, A. (2017). Designing a Cooker to Utilise the Natural Waste Rice Husk as a Cooking Gas. Advances in Recycling & Waste Management, 2(1), 2–5. [CrossRef]
- Gautam, A., Batra, R., & Singh, N. (2019). A STUDY ON USE OF RICE HUSK ASH IN CONCRETE. Engineering Heritage Journal (GWK), 3(1), 1–4. [CrossRef]
- Mercer, D. G. (2007). An intermediate course in food dehydration and drying. Department of Food Science, University of Guelph, Ontario, Canada. Available from ˂elearning.iufost.org/sites/default/files/Intermediate-Outline-1.pdf>. [30 September 2014].
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- UNEP (United Nation Environmental Program). (2009). Converting Waste agriCultural Biomass into a Resource: Compendium of Technologies.
- Yusuf, A. S., Ramalan, A. M., Adebayo, I. O., Makanjuola, F. A., Akpan, N. F., & Isah, K. U. (2021). Development of Rice Husk and Saw Dust Briquettes for Use as Fuel. American Based Research Journal, 10(01). https://www.researchgate.net/publication/348975115%0ADevelopment.




















| Coefficients | R- Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 270.30*** (7.72) | 0.083*** (0.005) | - | - | 0.090 (196.525) |
| Quadratic | -144.42*** (3.81) | 1.043*** (0.007) | -3.7e-4*** (8.39e-20) | 0.902 (64.55) | |
| Cubic | -23.20*** (1.659) | 0.483*** (0.012) | -2.01e-4*** (4.96e-19) | -1.386e-7* (1.24e-22) | 0.951 (45.594) |
| Coefficients | R-Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 1958.39*** (35.53) | 0.168*** (0.020) | - | - | 0.023 (996.14) |
| Quadratic | -233.19***(9.712) | 4.345***(0.014) | -0.001*** (3.213e-19) | 0.968 (181.46) | |
| Cubic | -25.23 (11.68) | 3.55*** (0.032) | -1.33e-3*** (1.828e-18) | -1.33e-7* (4.82e-22) | 0.974 (163.64) |
| Coefficients | R- Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 10.769*** (0.258) | 0.011*** (10-4) | - | - | 0.641(6.794) |
| Quadratic | -4.187*** (0.069) | 0.044*** (1.15e-4) | -1.16x10-5*** (10-6) | 0.989 (1.215) | |
| Cubic | -2.539*** (0.079) | 0.036** (10-4) | -5.20x10-6** (10-4) | 1.526x10-9 (1x10-4) | 0.992 (1.044) |
| Coefficients | R- Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 353.58** (8.875) | 0.052** (0.004) | - | - | 0.040 (268.721) |
| Quadratic | -171.944** (5.49e-14) | 0.910** (9.772e-17) | -2.34e-04**(3.65e-20) | 0.772 (130.54) | |
| Cubic | -292.807*** (8.086) | 1.305** (0.019) | 0.001** (1x10-4) | 4.886x10-8*** (1x10-4) | 0.801 (122.323) |
| Coefficients | R- Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 87.709*** (0. 798) | 0.003*** (3.67e-04) | - | - | 0.02 (22.615) |
| Quadratic | 39.49*** (1.0e-14) | 0.093*** (1.78e-17) | -2.791x10-5*** (6.65e-21) | 0.91 (6.851) | |
| Cubic | - 22.718*** (1.55e-14) | 0.156*** (5.178e-17) | -7.642 x10-5*** (4.639e-20) | 1.004x10-8** (1.176e-23) | 0.987 (2.625) |
| Coefficients | R- Square | ||||
| Model | Constant | t | t2 | t3 | |
| Linear | 178.237*** (1.337) | 2.70x10-4 (7.72e-04) | - | - | 3.6x10-6 (36.601) |
| Quadratic | 110.535*** (1.13) | 0.136*** (0.002) | -4.509x10-5 *** (10-5) | 0.683 (20.599) | |
| Cubic | 66.911*** (0.905) | 0.31*** (0.003) | -1.905 x10-4*** (10-4) | 3.225x10-8 (10-4) | 0.886 (12.383) |
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