2.1. Tools and Sensors
Tools and sensors are essential components that assist in controlled environment soil bin tests to get accurate data regarding various associated variables. Different tools and sensors are included in the whole apparatus setup for the experiment, as shown in
Table 1 and
Figure 1. To gather accurate and detailed information about the vehicle’s interaction with several terrains, a pressure sensor known as the ZNHM-D1-2T-22121401 model is utilized. This sensor works with a voltage range of 5-15V DC, can measure pressures of up to 214.5 kPa/214500 N/m2, and is incredibly accurate, with a precision of 99.9%. To monitor soil moisture levels, the JXBS-3001-TR_4G moisture and temperature sensor was used (illustrated in
Supplementary Figure S5. Soil moisture sensors’ real-time data monitoring web-based interface tool shows temperature, humidity, and signal strength.
Supplementary Figure S6. (a) presents a 4G wireless soil temperature and moisture sensor, and
Supplementary Figure S6. (b) shows a wireless communication module. This sensor operates with 12-24V DC and can measure moisture levels from 0-100% over a temperature range of -40 ℃ to 80 ℃ and provides accurate readings, with a 3% margin of error for moisture levels between 0-53% and a 5% margin of error for moisture levels between 53-100%. To assess soil compaction, the SC-900 Cone Penetrometer was used, which is powered by four AAA alkaline batteries and can measure depths from 0-18” (0-45 cm) and pressures from 0-1000 PSI (0-7000 kPa). It has a depth accuracy of ±0.5” (±1.25 cm) and a pressure accuracy of ±15 PSI (±103 kPa).
Data collection was managed using the FD0843 data logger, which features a wireless serial communication module that operates on 9~24V DC power and consumes less than 10W. This device can handle various A/D update rates, with the capability to go up to 1600 Hz. In addition, the design allows it to operate in high temperatures ranging from -30° to 65 ℃ and relative humidity levels of 10% to 95%, with the data transfer rate for this logger being 100 Mb/s. The WT901BLECL5.0 sensor model was utilized to capture vehicle orientation data. This sensor operates on 3.7V with a 260 mAh battery and can transmit data at different rates, with an angular accuracy of 0.20 for the X and Y axes and 10 for the Z axis. More details about the sensor and data logger are given in supplementary (
Supplementary Figure S7) sections, and the data logger’s detailed specifications are illustrated in
Supplementary Table S1.
Figure 1 displays a detailed schematic diagram of the experimental model setup, showing the essential components and their connection. The experiment is carried out in a controlled dirt bin environment. The key components consist of pressure sensors strategically positioned within the soil container to detect fluctuations in ground pressure. The sensors are linked to a wireless data recorder, enabling immediate data collection.
The signal amplifier boosts the sensor signals, guaranteeing precise and dependable measurements. The system is powered by a 12V/24V power source, which supplies the required electrical energy. A 9-axis attitude sensor enhances the ability to monitor the vehicle's orientation and tilt during the experiment.
A communication module facilitates uninterrupted data transmission among the sensors, data logger, and external devices. The complete experimental arrangement is coordinated and supervised using specialized software, which offers a user-friendly interface for visualizing, analyzing, and interpreting data.
This schematic diagram provides a straightforward and precise summary of the experimental setup, highlighting the incorporation of different components necessary for an organized and regulated evaluation of ground pressure, bearing capacity, and sinkage in rigid-flexible tracked vehicles on specific terrains.
2.2. Experimental Procedure
This study uses a specially designed small rigid rubber-tracked vehicle to monitor pressure sinkage in cohesion soils such as Bentonite and Diatom, especially when mixed with sand and gravel. Creating a prototype vehicle for conducting pressure sinkage experiments in a soil bin involves carefully considering various critical factors. This vehicle utilizes rubber tracks to minimize surface disturbance and ensure adequate traction on the soil. The narrower track dimensions are chosen based on the soil types’ unique characteristics. These narrower rubber tracks enhance penetration in cohesive soils like Bentonite and Diatom mixed with sand and gravel, improving the monitoring process. We selected a rubber-based flexible tracked vehicle for our experiments, suitable for various applications—the vehicle measured 120 cm in length, 90 cm in width, and 80 cm in height, has a 90 cm contact length of rubber track, 20 cm width of single rubber track, illustrated in
Figure 2, and
Table 2 presents the fundamental parameters of the experiment utilizing a tracked vehicle.
The vehicle’s compact size allows it to navigate within the limited space of the soil bin while minimizing soil disturbance, ensuring stable and even weight distribution to avoid affecting pressure sinkage measurements. The rubber-tracked vehicle is designed to distribute its load evenly across the tracks, preventing localized pressure points and ensuring sufficient traction for effective movement on the soil surface. The track system is optimized with durable and wear-resistant materials suitable for specific soil conditions, including Bentonite and Diatom soil mixed with sand and gravel. The study involved a comprehensive examination of soil sampling techniques, encompassing the selection of soil combinations such as Bentonite, Diatom, sand, and gravel. Precise gravimetric methods were employed to maintain consistent moisture levels within predetermined ranges, ensuring the reproducibility of experiments. These experiments occurred within an indoor soil bin at the Institute of Deep-Sea Science and Engineering (IDSSE) of the Chinese Academy of Sciences. Measuring ground pressure within the 610 cm x 245 cm x 180 cm soil bin while the uncrewed tracked vehicle was in motion posed distinctive challenges.
The mixture composition used in the experiment played a crucial role in simulating real-world soil conditions within the soil bin. The carefully crafted blend consisted of specific proportions to mirror natural terrains encountered by off-road rubber-tracked vehicles. The sand gravel mixture comprised 17% sand, providing granularity and texture to the soil, 13% gravel (2-5 mm) for added coarseness and variation, and the majority, 70%, consisted of a combination of Diatom or Bentonite sedimental soil.
Diatom or Bentonite soil in the sand gravel mixture aimed to replicate the complexities of real-world sea sediment soil compositions. Diatom soil, known for its unique properties and often found in layered formations (microscopic algae with siliceous cell walls), possesses unique properties that influence the overall behavior of the soil mixture[
31,
32]. Diatomaceous earth is known for its lightweight and porous nature, providing a specific texture to the soil. Including Diatom soil in the mixture introduced varying degrees of porosity and permeability, affecting parameters such as water retention and drainage.
On the other hand, Bentonite soil, a type of clay with high plasticity and swelling characteristics, contributed to the cohesive and adhesive properties of the mixture [
33,
34]. Bentonite can absorb water and undergo volumetric changes, influencing the soil’s overall moisture content and structural stability. Bentonite’s cohesive nature can impact the soil’s sinkage, pressure distribution, and bearing capacity under the rubber-tracked vehicle’s applied load.
The addition of sand and gravel further diversified the soil composition. Sand, with its granular structure, influenced the overall texture and cohesiveness of the mixture. Gravel, characterized by larger particles, introduced heterogeneity and potential challenges for the rubber-tracked vehicle, simulating the presence of coarse elements in natural terrains.
The 17% sand content contributed to the overall stability of the mixture, influencing factors such as cohesion and friction between soil particles. The 13% gravel, with particle sizes ranging from 2 to 5 mm, introduced additional heterogeneity, mimicking the presence of small rocks or coarse elements in natural terrains. This variation in particle sizes within the gravel component could impact the soil’s overall mechanical behavior under the rubber-tracked vehicle’s influence.
By carefully combining Diatom/Bentonite, sand, and gravel in the specified proportions, the soil profile created in the soil bin aimed to challenge the rubber-tracked vehicle across various aspects. The experiment examined how the vehicle interacted with this complex mixture, focusing on sinkage, pressure distribution, and bearing capacity. This approach provided valuable insights into the performance of off-road vehicles in challenging sea sediment soil conditions. The composition was to facilitate a comprehensive investigation into soils’ sinkage pressure and bearing capacity, especially when subjected to the traversal of a rubber-tracked vehicle. Including Diatom/Bentonite soil and sand and gravel allowed for a nuanced exploration of the interaction dynamics between the vehicle and diverse soil types in a soil bin-controlled experimental setup.
After each trial, the soil was meticulously prepared by tilling, leveling, and compacting. Cone penetration tests (CPT) were utilized to evaluate soil resistance and compaction at different depths and moisture levels, as illustrated in
Table 3. The paper also delves into the setup and instrumentation configuration of the test stand, including the strategic placement of sensors for pressure measurements. A sophisticated data logger was utilized to record ground sinkage pressure data, enhancing the study’s capacity for replication and practical application.
Figure 3.
Experimental setup for Soil Bin and pressure sensor installation location(a) Soil Bin used for the experiment, (b) Diatom soil in soil bin, (c) Bentonite soil in soil bin, (d) Sand gravel mixture mixed with bentonite soil, (e) Tracked vehicle and pressure sensor installation location, (f) front, mid, and Rear pressure sensor location in soil bin.
Figure 3.
Experimental setup for Soil Bin and pressure sensor installation location(a) Soil Bin used for the experiment, (b) Diatom soil in soil bin, (c) Bentonite soil in soil bin, (d) Sand gravel mixture mixed with bentonite soil, (e) Tracked vehicle and pressure sensor installation location, (f) front, mid, and Rear pressure sensor location in soil bin.
Figure 4.
Cone penetrometer and sampling by cone penetrometer.
Figure 4.
Cone penetrometer and sampling by cone penetrometer.
A significant quantity of Bentonite, Diatom, sand, and gravel (ranging from 2mm to 5mm) was initially obtained. The mixture comprised approximately 16 to 19% sand, 11 to 16% gravel, and 70% Diatom/Bentonite soil. Both Bentonite and Diatom were dried in the sunlight until they became loose powder, making it possible to adjust their moisture content later. This dried soil was then transported to the soil bin and added layer by layer in 5 cm increments, evenly distributed using a small wooden roller and hand shovel. The parameters for the soil bin used in the pressure sinkage and bearing capacity experiments are, and the detailed parameters for the soil bin used in the pressure sinkage experiment are shown in
Supplementary Table S6. Soil deposition continued until the depth reached 40 cm in the bin.
A calculated amount of water was added, and the standard gravimetric technique was used to determine moisture content by comparing wet and dry weights. This process ensured uniformity and brought moisture levels within specified ranges (approximately 9 to 13%, 18 to 23%, and 29 to 33%) for both Bentonite and Diatom soil. The amount of water needed for each moisture level was determined using real-time data from a wireless moisture sensor (shown in
Supplementary Figure S4). A systematic approach was employed to maintain the desired moisture levels in the soil bin, involving adding water and continuous monitoring throughout the experiment. This process was crucial for controlling the moisture content, a parameter that significantly influences the behavior of the rubber-tracked vehicle in the soil. The addition of water to the soil mixture was carried out meticulously to ensure even distribution and saturation. This step was executed gradually to prevent abrupt changes in soil properties and maintain the uniformity of the experimental conditions.
A vital component of the moisture management strategy was the integration of moisture sensors within the soil bin. These sensors provided real-time data on the moisture levels in the soil, offering continuous insights into the evolving conditions. The research team utilized this data to make informed decisions regarding adjustments to water content, ensuring that the moisture levels remained within the targeted range.
The monitoring process extended beyond water addition; the team implemented environmental controls to mitigate external factors that could affect moisture levels. These controls helped minimize evaporation and external fluctuations, contributing to the stability of the experimental conditions.
To maintain desired moisture levels, a wireless moisture sensor continuously monitored soil moisture in real-time, allowing for precise adjustments in water content. This careful monitoring and adjustment ensured that the soil samples remained within the specified moisture content ranges throughout the experiment.
After mixing with water, the soil was left in the bin to settle for 24 hours. Separate containers were used for each moisture level within each soil type to control moisture content accurately. The soil bin was assigned distinct moisture ranges for targeted analysis and regulation of soil behavior under varying moisture levels for both Bentonite and Diatom soil samples.
Supplementary Figure S5 illustrates an online moisture sensor that monitors real-time temperature, soil moisture, and signal intensity.
The testing bin, measuring 610 cm x 245 cm x 180 cm and reinforced with steel sheets and bars, was constructed to withstand the applied loads and prevent soil leakage, as illustrated in
Supplementary Figure S2. Before initiating the experiments, a geomembrane liner was used to prevent moisture evaporation, and a layer of drainage gravel was added for proper drainage. The sand-gravel mixture was carefully added to the bin in layers approximately 30 cm thick. In order to ensure uniform compaction, the surface was prepared by removing debris, large stones, and potential obstructions that could hinder the process. The bin underwent thorough inspection and cleaning before the placement and compaction of soils, creating a well-defined workspace conducive to achieving uniform soil compaction. After confirming even distribution and slight soil dampness, the surface was allowed to settle for 24 hours before the experiments began. Following each trial, the soil was manually loosened using a hand shovel. A moisture sensor was embedded horizontally within the compacted Bentonite/Diatom soil layer to monitor any fluctuations during the experiments. These sensors were wirelessly connected to a data logger for real-time monitoring. Each test was repeated three times to account for any inconsistencies arising from the random non-uniformity of the soil samples.
2.3. Soil Path Setup and Experimentation
A specific path within the soil bin was designated for soil compaction and testing. Before adding soil to the bin, the base was carefully leveled using a mixture of sand and gravel to ensure a consistent and sturdy foundation. This step aimed to remove potential obstacles and establish a uniform surface for compaction and testing. The mechanical properties of Bentonite and Diatom soils used in the experiment are outlined in
Supplementary Table S2. In contrast, loose and compact soil properties for the tracked vehicle soil bin experiment are detailed in
Supplementary Tables S3 and S4. Detailed soil properties, including soil particle density, natural moisture content, grain size distribution, maximum dry density, and the optimum moisture content for the Bentonite, Diatom, and sand gravel mixture, are illustrated in
Supplementary Table S7.
Pressure sensors enclosed in brackets containing moisture sensors were placed within the bin and connected to a wireless data-collection system to collect essential data during testing. This setup allowed continuous monitoring of pressure distribution and moisture fluctuations in the soil, providing valuable insights into the soil’s behavior under external forces. The careful arrangement and equipment used in the soil bin ensured accurate and thorough experimentation, generating valuable data for analysis and interpretation. This methodology has significantly improved our understanding of how soil behaves under various load conditions, contributing to soil mechanics and geotechnical engineering.
The laboratory-controlled experiments conducted a calibration procedure to ensure the accuracy of pressure measurements and validate the vehicle's response to varying moisture levels. The design allowed easy access to the soil bin for experimental setup, equipment maintenance, and data collection. The soil bin experiment and vehicle design included safety topographies such as guards, emergency stop buttons, and operational protections. The collected pressure sinkage data from the vehicle’s sensors were analyzed to assess the behavior of Bentonite and Diatom soil mixed with sand and gravel under different moisture conditions.
The rubber-tracked vehicle was positioned at one end of the soil bin and driven at speeds ranging from 0.1 to 0.3 m/sec motion test on Diatom and Bentonite Soil at loose and compacted soil density along a predetermined path as outlined in
Supplementary Table S8. Parameters like sinkage, vehicle speed, and pass count were carefully recorded during these tests. This testing process was repeated at various speeds to gain a better understanding of soil behavior, including the physical properties of the Bentonite, Diatom, and Sand-Gravel mixture under different loading conditions, as shown in
Supplementary Table S5. Upon completing the tests, data was analyzed to comprehend pressure distribution and its relationship with sinkage, soil-bearing capacity, vehicle speed, and moisture content. It is worth noting that test procedures may vary depending on the particular goals of the pressure sinkage test, the type of soil, and the specific tracked vehicle used.
The rubber-tracked vehicle recorded multiple parameters during the pressure sinkage test on the Bentonite/Diatom terrain. These parameters included contact pressure, sinkage, soil moisture content, and vehicle speed. Pressure sensors placed within the bin were calibrated and synchronized with a data logger to capture real-time data. Before the main tests, a dry run was conducted to ensure sensor functionality and to habituate the operator with the terrain and path. Given its significant impact on sinkage and pressure distribution, soil moisture levels were regularly checked using a moisture meter. As the vehicle traversed the terrain, sensors recorded data on the pressure exerted by the tracks, and sinkage was measured either using displacement sensors or visually observed based on side bin markings. Additional parameters such as load, inclination, and vehicle speed were assessed. An attitude sensor with 9-axis monitoring capability was used to track the vehicle’s speed and trajectory within the bin, as shown in
Supplementary Figure S3.
After the experiments, the collected data was applied for external validation to establish pressure-sinkage relationships. Graphs showing the sinkage versus pressure for Bentonite and Diatom soil were generated using Python. A comprehensive overview of the experimental setup, including the soil bin, track vehicle, pressure sensors, data acquisition system, and data analysis methods, is provided in
Figure 5, which illustrates the key components of the experimental configuration, outlining the process for collecting data and analyzing it to gain meaningful insights into ground pressure, bearing capacity, and sinkage in rigid-flexible tracked vehicles.
2.4 Pressure Sensors and Brackets
Pressure sensors are commonly used in various applications, including in underwater environments, and play a fundamental role in track-soil interaction studies by providing essential data to measure the distribution and magnitude of pressure exerted by tracked vehicles on the soil surface. These sensors are instrumental in understanding the mechanical behavior of the soil when subjected to the weight and movement of the vehicle. The data gathered from pressure sensors enables researchers to analyze how the ground pressure is distributed and how it varies over time. In underwater vehicles, such as Remotely Operated Vehicles (ROVs), pressure sensors are utilized in track soil interaction studies to measure the distribution and magnitude of pressure the tracked vehicle exerts on the soil surface. These sensors provide crucial data to understand the mechanical behavior of the soil under the influence of the vehicle’s weight and movement.
Table 1 illustrates the detailed parameters of the ZNHM-D1-2T-22121401 pressure sensor used in the experiment.
The importance of pressure sensors in rubber-track soil interaction studies lies in their ability to capture actual pressure variations. This real-time data collection is crucial as it enables researchers to observe how the vehicle’s weight is distributed across the soil surface and how this distribution changes as the vehicle moves. By capturing static and dynamic pressure changes, pressure sensors provide insights into the localized stresses applied to the soil, allowing for a detailed analysis of the interaction between the vehicle and the soil. Moreover, pressure sensors contribute to establishing a comprehensive understanding of the ground pressure distribution beneath the tracked vehicle. This information is valuable for evaluating how different types of soil and varying moisture levels may impact the pressure exerted by the vehicle. By studying the ground pressure distribution, researchers can gain insights into the soil’s load-bearing capacity and its deformation characteristics under the influence of the vehicle.
Additionally, pressure sensors enable the measurement of pressure sinkage, which refers to the depth to which an object, in this case, the track of the vehicle, penetrates the soil under the applied pressure. This data is significant for assessing the soil’s resistance to penetration and the vehicle’s ability to traverse different soil types and conditions.
Supplementary Figure S1 shows that the purpose of the sensor bracket is to hold the pressure sensors in place securely and keep them aligned and safe from haphazard, ensuring accurate and consistent measurements during the interaction between the tracked vehicle and the soil. These brackets are typically made of aluminum or stainless steel, which are corrosion-resistant and can help absorb impacts from debris and protect the pressure sensor from damage. The frames can be attached to the soil bin or vehicle using bolts, clamps, or other fastening methods. The sensor bracket can enclose the pressure sensor, creating a protective barrier around it, thus preventing debris from contacting the sensor and potentially damaging it. It also serves to maintain the alignment and positioning of the pressure sensors, preventing displacement or disturbances that could compromise the reliability of the collected data. This allows for precise monitoring of pressure variations at specific locations, contributing to a comprehensive understanding of the impact of the tracked vehicle on the soil surface.