2.2. Advances and Recent Researches
In order to include the failure mechanisms of fiber-reinforced structural composites in processes of numerical simulation, a reformulated high-fidelity generalized method of cells (HFGMC) is used with a finite element code. This approach, at the microstructural level, uses the model of cells and subcells to calculate the stress field within a repeating unit cell (RUC) of the microstructure of the composite [
10]. The displacement field in the subcell is approximated by the following Legendre polynomial [
10]:
Where l and h are dimensional terms of the subcells,
and
are the coordinates of the subcell in the local coordinate system. The term
represents the average strain contribution (homogenized) that is identical for all subcells in the unit cell. The remaining terms represent the fluctuations of the displacement fields that are distributed throughout the unit cell [
10].
The solution of the global system of equations allows the calculation of the displacement field within the unit cell. After this obtained solution, the microvariables W can be calculated allowing to determine the components of the strain tensor in each subcell [
10]. From this, the strain concentration tensor, the average stress field in the subcell, as well as the effective or equivalent stiffness tensor can be determined [
10].
Meshi et al. [
11] also use HGFMC to predict the behavior of a cross-ply laminated composite. In this research, the authors work with experimental data from specific literature and their own experiments in order to obtain mechanical properties of the continuos and dispersed phases. Therefore, applying linear and non-linear constitutive laws, solutions can be determined for the global and local systems of the studied laminate and conclude that modeling using the high-fidelity generalized method of cells is able to simulate the non-linear behavior of soft composites (low stiffness to bending ~10
0 MPa) [
12].
The micromechanical theory of the generalized cell method, using the continuum damage mechanics model of mixed-mode and multiaxial for the composite matrix search to predict the evolution of micro damage in a simple unidirectional polymer matrix laminated composite [
13]. This modeling considers that the nucleation of damage in each subcell is determined by quadratic functions called damage strain (
), in which the subindex i indicates the direction of the material, with i = 1 being the direction of alignment of the fiber with the lamina, so [
13]:
Where
is the normal engineering strain component,
and
are the corresponding shear strains. The two other damage strains are defined by analogy to equation (52),
and
are defined as the allowable normal and shear strains, respectively. The model assumes that damage begins when any of the damage strains exceed unity, that is [
13]:
The researchers in [
13] still work with Schapery’s theory for modeling microdamages at the lamina level. As already discussed in this research, Schapery’s theory assumes the non-occurrence of irreversible strains in the matrix, therefore, the variable S is associated with the work potential that contributes to structural changes that generate microdamages in the material.
Two studies carried out by Ivancevic and Smojver [
14], as well as by Massarwa et al [
15], in which researchers also use continuum damage mechanics and nonlinear multiscale damage modeling, respectively, to modify the HGFCM and account for, in properties predicted for study composites, the progressive damage due to mechanical stress.
The method of N-layer concentric cylinders (NCYL) can be used to model the microstructure of unidirectional laminae in laminated composites [
16]. The assemblage of fibers within the ply can be assumed to be a hexagonal arrangement in the transverse plane, in which all fibers have identical cross sections, or a random arrangement, where the fibers have different diameters, however, the volume fraction is maintained. In both cases, the fibers are considered infinitely long and the effective response of the composite is macroscopically homogeneous and transversely isotropic, requiring only five independent constants to form the composite stiffness tensor [
16].
Although the choice of these constants is not unique, the researchers worked in [
16] with
(axial modulus of elasticity),
(axial Poisson’s ratio),
(in plane shear modulus),
(plane strain bulk modulus),
(out-of-plane shear modulus) [
16].
Basically, this multilayer model considers a core of linear and transversely isotropic elastic fibers wrapped in N-1 concentric cylindrical layers of matrix [
16]. The stiffness tensor (
of the fibers can be written with fibers properties and has the following form:
To analysis of microdamage in the matrix, the authors in [
16] consider the global non-linear behavior of the stress-strain relationship exhibited by polymer composites. Although this nonlinearity is due to the coalescence of microdamages that evolve into macroscopic cracks in the continous phase of the composite, the researchers mathematically model the problem according to the J
2 theory of plastic strain through a secant modulus approximation. In order to use tensile test results, for example, to determine the damage response of the matrix phase material when subjected to combined loading, the equivalent stress and strain in the matrix (
) can be determined by [
16]:
Where,
are the secant Poisson’s ratio of the matrix, the secant elastic modulus, elastic modulus and the Poisson’s coefficient of the matrix, respectively [
16]. Finally, there is the following non-linear relationship between stress and strain [
16]:
As
the yield stress of the matrix (from tensile testing),
are two parameters that govern the progress of microdamages in the matrix, which can be determined from the experimental response to the stress-strain relationship [
16].
A micromechanical analytical model for predicting effective elastic properties in multidirectional laminated composites with wavy defect layers is described and analyzed in relation to previously published numerical and experimental data [
17]. The analytical model proposed by this research begins to be constituted as follows:
With A being the amplitude and L the wavelength associated with the extension of the representative volume elemento (RVE) in the longitudinal x direction. The equation (60) describes wavy and uniform shapes throughout the thickness of the laminate [
17].
While equation (61) mathematically models the gradual, non-uniform ripples in the laminate thickness. It becomes evident that the functions in (60) and (61) change the z coordinate in a ground laminate to [
17]:
Where
is the z coordinate of the lamina points in a wavy layer configuration for the composite. Since the mid-plane of each rectified lamina is parallel to the xy plane, the angular orientations of the point of the corrugations in relation to the xz plane, for uniform and gradual ripples, are respectively expressed by equations (63) and (64) [
17]:
Takeda [
17] performs a homogenization process of the representative volume element (RVE) in two steps. As a first step, the researcher considers that the out-of-plane xy
and the strains in-plane xy
are uniform in discrete strips in the RVE, see
Figure 5. From this discretization, the effective stiffness tensor for each strip is represented by contracted equation below:
In which the upper index (*) indicates that it is an effective or average quantity in each strip.
The second homogenization step assumes that stresses
and strains
are continuous across the strip interfaces. In this way, the effective or average stiffness tensor for the homogenized representative volume element (
Figure 6) is represented by a 6x6 matrix and indicated in a contracted form by equation (66) [
17]:
Where the upper index (**) indicates an effective or average quantity for the RVE.
Figure 5.
N strips of the first homogenization step of the representative volume element of the composite with ripples in the constituent layers [
17].
Figure 5.
N strips of the first homogenization step of the representative volume element of the composite with ripples in the constituent layers [
17].
Figure 6.
Representative volume element homogenized according to the second step [
17].
Figure 6.
Representative volume element homogenized according to the second step [
17].
Na analysis combining the so-called micromechanical theory of failure with a cohesive zone model, in which a criterion for the initiation of interlaminar failures is established is the research proposal [
18]. According to the authors of this work, to better understand the theory used in this study it is necessary to know its basic hypotheses, which are [
18]:
The fibers are assumed to be linear elastic, transversely isotropic and with uniform distribution.
The matrix is considered linear elastic, isotropic and without voids.
Every micro strain/stress component at any fiber or matrix point is linearly dependent on macro strains/stresses and on the temperature increment.
Where,
is the micro stress at point i (has six stress components),
is the macro stress in the periodic unit cell representative of the composite (has six stress components),
is the amplification factor of the mechanical stress at point i (6x6 matrix ),
is the thermal stress amplification factor at point i (6x1 matrix) [
18].
Regarding the failure criteria used for fiber and matrix, the researchers in [
18] emphasize that fibers are the main components of mechanical strength of laminated polymer composites and that damage to them is the primary indicator for the failure of the material when subjected to longitudinal tension and compression stresses. When longitudinal tension occurs, the stress componente
of each critical point in the fiber is adopted as a parameter to evaluate whether or not the reinforcing element failure, such as:
And for the compression criterion, it has:
In which,
it is analogous to equation (56) for fibers,
and
are the critical values of
and
for when fiber failures occur under tensile and compressive loads [
18].
In continuity, the model for the progressive decrease in the effective compliance tensor as damage to the composite increases and a criterion for the strength to delamination of the material are stand out, they are also addressed in the researches [
18,
19]. In the first case, from the expression of the strain energy density for the damaged composite, equation (70), it can be written as:
Where,
are the shear damage parameters in the ij plane [
18,
19]. So:
About the criterion for the initiation of delamination (cohesive zone model), it can be expressed as [
19]:
In which,
are the normal and shear stresses, respectively, associated with the respective delamination crack opening modes, while N, S and T are the respective strengths of the interfaces to each of the aforementioned modes. The parentheses “< >” indicate that under pure compression delamination does not begin [
19].
For failure analysis in curved laminated composites subjected to bending, Andraju and Raju in [
20] use micromechanical models to describe some intra-laminar (matrix failure) and inter-laminar (delamination) damages. According to the research, two models are used to analyze the initiation of failure in the composite matrix:
Where,
is the parameter for matrix failure under tension when
,
is the tensile strength in the thickness/depth direction,
are shear strengths of the laminate [
20,
21].
In equation (74),
is the parameter for matrix failure also under tension, but when
,
it indicates the tensile strength in the direction transverse to the fibers and
is the shear strength in-plane of the laminae [
20,
21].
Still in the study [
20], the authors use an exponential model for the progressive evolution of damage expressed as follows:
Where
is the characteristic length of the representative volume elemento (RVE) of the laminate and
is the fracture energy corresponding to the failure of the matrix subjected to tension [
20], thus:
It is the elastic stiffness tensor accounting for progressive damage
, in which [
20]:.
; with other symmetric terms being null.
Therefore, the stress-strain relationship can be expressed conditionally as in equation (77) below [
20]:
Where,
is the stiffness tensor for the undamaged composite. Finally, the authors in [
20] use the cohesive zone model in equation (72) as a criterion to evaluate the opening of delamination cracks considering the stresses for mode I (normal) and modes II and III (shear).
Micromechanical analyzes considering progressive damage in laminated composites have been explored in more recent research. As a final emphasis, Liu et al [
22] develop a study analyzing progressive damage to compression of laminated composites with stress concentrations. The authors propose a subroutine element of the commercial software ABAQUS that is constituted using the third-order shear deformation theory in conjunction with a two-dimensional progressive damage model and micromechanical criteria for fiber and matrix failure analyses. In order to verify the validity of the modeling, compression tests on laminated composites with cavities were carried out and the failure load predicted by theoretical modeling differed only 6.1% from that presented in the experimental analysis [
22].
An interesting study conducted by Hu et al [
23] propose a peridynamic micromechanical model (PD models), thus, based on the non-local continuum mechanics to analyze damage mechanisms in laminated composites. According to these authors, mathematical modeling is efficient in comparison to experimental literature data in terms of predictions that take into account important micromechanical characteristics and the initiation of damage. In this way, it makes it possible to investigate both the effective elastic properties and progressive mechanisms of deterioration of the material with good accuracy.
More recently, Li et al [
24] developed a work in which they propose a more computationally efficient peridynamic micromechanical model (PD models) to characterize the strain and progressive damage behaviors in a laminated composite modeled with a single ply of material points. At the end of the research, as described by the authors, the alternative peridynamic model actually appears to have lower computational cost than conventional modeling using non-local continuum mechanics.
A study which presents micromechanical modeling for the fiber-matrix interface is developed by Lei et al [
25]. As described by these researchers, the phenomenon of interfacial stress transfer is a relevant mechanical problem presented by fiber-reinforced composites. This behavior involves four successive stages, these are: when the interface is still intact and unites fiber and matrix, the process of detachment and separation between the two phases, the interface with fibers and matrix completely separated and the removal of fibers from within the matrix by tension loading (pull out). A model for the transfer of elastic stress can be developed through the balance of forces on the fiber and expressed as follows [
25]:
Where,
is the shear stress along the fiber immersed in the matrix given by the so-called Cox model,
is the axial stress in the fiber and r is the fiber radius [
25].
According to [
25] the so-called Piggott model is used for the distribution of elastic axial stress in the fiber before interface separation, which is given by:
In (79),
it is the stress acting on the fiber section outside the matrix, x is the distance to the fiber entry into the matrix, L is the effective stress transfer length, that is, it is the fiber length at which the axial stress will decay to zero, s is the fiber aspect ratio (L/r) and n is a parameter related to the geometry and material of the fiber and matrix [
25].
Deriving the equation (79) using equation (78), it can be written [
25]:
Which
is the interfacial shear stress in the fiber section immersed in the matrix [
25].
If continuous strains are applied, failure due to fiber fracture and failure due to detachment between fiber and matrix occur, respectively, when [
25]:
With
being the maximum interfacial shear stress (for which debonding between fiber and matrix occurs),
and
are the limit of fiber tensile strength and interfacial shear strength, respectively [
25].
As the load increases in a pull out test, detachment initially occurs at the entry point of the fiber into the matrix (x = 0) and propagates along the interface, using the two previously mentioned stress models (Cox and Piggott), the authors of the research [
25] also make demonstrations related to the transfer of shear stress due to friction in the detachment region between the continuos and dispersed phases.
Well, phenomena associated with delamination such as fiber bridging (
Figure 7) can also be modeled by micromechanical analyses. According to Daneshjoo et al [
26], the main micromechanisms involved in this phenomenon are three:
Fragmentation of the matrix (Matrix spalling): Before fiber bridging occurs, the fibers are peeled-off from the matrix due to the opening of delamination cracks. After fiber bridging, the ends of the fiber section peeled from within the matrix continue to be inserted into the matrix and, under new loads, these ends also tend to leave the matrix, however, the continous phase begins to fragment due to the stress concentration generated by the phenomenon of fiber bridging prevail.
Detachment of fibers (Fiber pull-out): Weak unions with detachments between fiber and matrix contribute to the loads being sufficient to remove the fibers from within the matrix. Then, after fiber bridging, the detachment conditions between the composite phases are favorable to fiber pull out.
Fiber fracture: Under combined flexural and axial loads, fibers that have undergone the fiber bridging phenomenon tend to break.
The practical effects of fiber bridging end up being useful, given that they improve the fracture toughness of the laminate, in other words, the material becomes more resistant to the crack propagations. Micromechanical models for calculating the absorption energy in the fiber bridging zone, involving each of the three failure micromechanisms cited above, can be analyzed from [
26], however, Mirsayar in [
27] works on the micromechanical modeling of fiber bridging in a more detailed.
Figure 7.
Representation of a fiber bridging phenomenon in delamination crack in the composite material [
27].
Figure 7.
Representation of a fiber bridging phenomenon in delamination crack in the composite material [
27].
In research that uses a criterion based on the stress/energy combination for mixed modes of fracture in laminated composites, taking into account the micromechanical analysis of the
fiber bridging [
27], the author develops the following approach to this phenomenon:
Where,
it is defined as the fiber bridging tenacity,
it is the strength to the opening u of the crack that is developed along the so-called fiber bridging length â (see
Figure 7),
it is defined as the crack closure pressure and û is the opening at the end of the fiber bridging zone. The number of fibers involved in the bridging mechanism is a function of u, therefore, considering this fact, the crack closing pressure can be expressed by [
27]:
In which,
is the force per unit of fibers and
is the number of fibers per unit area. Using Weibull statistical analysis,
can be given by [
27]:
Where m is the Weibull modulus,
is considered the crack opening displacement, below which the number of fiber failures becomes negligible,
is the crack opening displacement corresponding to the maximum closure pressure,
is the stress level in which 63.2% of the fibers along the
length fail,
is the average maximum bending stress at the root of the fibers that were peeled, l is the bridging span and
consists of a correction factor that is dimensionless [
27].
The calculations of p(u) and f(u) must be done considering two steps. In an initial phase
and in a steady state, considering that the phenomenon governing micromechanism and the evolution of f(u) correspond to each phase [
27]. In the initial phase, after the fibers are peeled from the matrix and before the tensile stress acts on them due to the opening of the crack, the beam behavior is predominant over these reinforcement elements that were released from the layers of the laminated composite [
27]. Then, the strength to crack opening is determined from the beam theory, as expressed by equation below [
27]:
According to the displacement u of the crack opening increases, a significant normal tensile stress σ(u) is developed in the fiber that has been peeled (see
Figure 8) [
27]. By equilibrium condition, it is shown that the tensile stress due to the resistive shear τ and the debonding toughness of the fiber/matrix interface
in a fiber of radius r can be expressed by [
27]:
For θ << 1 rad, the total closure pressure is given by [
27]:
Therefore, the mathematical model for toughness to the fiber bridging phenomenon is determined as follows [
27]:
In which, during the initial phase (u <) only the non-exponential term is considered. So, it is noted here that as u increase, the fiber bridging thoghness also increases in this initial phase.
Experimental studies indicate that there is a limit to the integrity of the matrix in relation to the increase of the crack opening due to delamination [
27]. The matrix begins to spall in the steady state and a micromechanical model relating fracture toughness to the maximum normal component of the force exerted by the fiber is indicated in equation (90), where
is the average length of the crack that is parallel to the fiber in the which acts
[
27].
Figure 9.
Action of the maximum normal component exerted by the fiber on the matrix and the average length of the crack that fragments the matrix [
27].
Figure 9.
Action of the maximum normal component exerted by the fiber on the matrix and the average length of the crack that fragments the matrix [
27].
Therefore, associating equations (88) and (90), the maximum force generated on the matrix by flexion and traction of the fiber can be described as [
27]:
From the equation (91) it is possible to determine the maximum displacement for opening of the crack before the matrix spalls,
. Therefore, the fiber bridging toughness for the steady-state phase is determined by equation (92) [
27]:
Can be observed from the equation (92) by this review that as u e l increases (l > u), considering that spalling of the matrix occurs for this stage, the toughness to the fiber bridging phenomenon during the steady state tends to zero.
Closing the analysis about the Mirsayar’s research [
27], stands out the modeling of the stress field near the tip of an existing crack in an orthotropic laminated composite:
Where,
are the components of the stress tensor in a rectangular coordinate system
defined along the principal directions of the orthotropic material,
are the stress intensity factors for modes I and II, respectively,
are terms defined by [
27]:
And the parameters
are the pair of complex conjugate roots of the characteristic equation (95) [
27]:
Where
are the components of the elastic compliance tensor for the orthotropic composite [
27].
A dynamic constitutive micromechanical model is suggested by Seyedalikhani et al [
28] to predict mechanical behaviors as functions of strain rate in a epoxy matrix laminated composite. According to these authors, the generalized constitutive model for the polymer matrix phase dependent on the strain rate must encompass three aspects. The first one refers to the elastic behavior of polymers when subjected to normal and shear stresses, secondly, the inelastic behavior of polymers, which is prescribed based on the Johnson-Cook constitutive model and finally, a model to predict the strength limit of the polymer [
28].
Regarding the elastic behavior of the polymer matrix, the following modeling is presented in study [
28]:
In which,
and
are scaling constants of the material,
, with
and
the applied and reference strain rates, respectively, and
is the theoretical dynamic elastic modulus [
28].
The modified Johnson-Cook ’s constitutive model, equation (97), is used to model the inelastic strains presented by the polymer matrix [
28]:
Where,
and
are the plastic stress and strain equivalent to the inelastic phenomenon occurring in polymers, the constants involved are unknowns to be determined in mechanical tests with different strain rates [
28].
To the strength of polymer matrix as a function of the strain rate in the polymer, the mathematical model can be described as the equation (98) [
28]:
Where,
is the ultimate tensile strength and
are constants of the material [
28].
With regard to the tensile strength of the glass fibers also as a function of the strain rate, in [
28], the model is determined as follows:
In equation (99),
is the ultimate tensile strength of a unidirectional composite at the strain rate shared by the fibers and
and
are material constants to be determined experimentally [
28].
With meaningful highlight, the work [
28] describes the theory of plasticity at the micromechanical level. According to the authors, most polymer composites reinforced by fibers unidirectionally present relevant inelastic strains before failing under in-plane shear and, in some situations, when subjected to transverse tensile loads too. The following model shows the relationship between the stress increments in the fiber and in the matrix for a unidirectional composite [
28]:
Where, is the bridging tensor whose physical meaning has already been described in the previous section (2.1) of this research.
Still within this non-linear modeling, the elastic and elasto-plastic compliance tensor of the matrix phase is indicated by [
28]:
Where,
and
the octahedral shear stress and the uniaxial yield strength of the matrix phase, respectively,
are the components of the elastic compliance tensor and
are the components of the plastic compliance tensor given by the matrix equation below [
28]:
Where,
are the components of the deviator stress tensor and
is the octahedral shear stress,
,where
and
are the respective moduli of elasticity and the equivalent of the strain hardening for the matrix [
28].
Hence, stresses and strains in the nonlinear regime can be ccalculated iteratively by [
28]:
With k = 0,1,2... as the counter that indicates the respective loading step for which the stress and strain fields are calculated iteratively.
A synthesis about the study [
28] ends by standing out two topics of the modeling proposed by the researchers. The first of them is about the sharing of the strain rate in matrix and fibers for a unidirectional composite, which is mathematically modeled based on the rule of mixture as follows:
In which
and
are the strain rates shared by the reinforcement and matrix phases, respectively, in relation to the total strain rate (
for the unidirectional composite [
28].
The second topic would be the descriptions of dynamic progressive failure criteria in laminated composites, which can be expressed as follows [
28]:
The equation (107) is the failure criterion due to dynamic tensile loading on the fibers, where
are: the normal tensile stress, the tensile strength, the in-plane shear stress and the in-plane shear strength, respectively [
28].
For dynamic compression loading, can be written [
28]:
With
being the compressive strength [
28].
Similarly, for the matrix, it is used [
28]:
In equation (109),
and
represent the tensile stress transverse to the fibers and their respective strength and in equation (110)
is the compressive strength limit. It is worth mentioning that tensile and compression failure modes in the fibers are catastrophic, in which the composite completely loses its ability to support loads, while the so-called non-catastrophic failures (material retains partially the capacity to support loads) caused by other modes are also discussed briefly in [
28].
Jarali et al [
29] developed micromechanical modeling aimed at three-phase composites with shape memory polymer matrices. In this research, the authors extend Eshelby’s method by considering two distinct inclusions immersed separately in a heterogeneous shape memory matrix. The effective average elastic modulus assuming dual inclusion modeling for the analyzed composite was given by:
Equation (111) is obtained by the authors in [
29] as a new dilute distribution relationship based on Eshelby’s theory, which contemplates elastic properties of the composite when the representative volume element has two inclusions in a heterogeneous matrix. In that equation,
is the elastic modulus of the shape memory polyme matrix, I is the identity tensor,
,
are the volume fractions of the fiber and carbon nanotube inclusions, the respective elastic moduli and the fourth order Eshelby tensors also for fiber and nanotube. With the novel proposal summarized above, Jarali et al [
29] obtain a satisfactory comparison in relation to fundamental models such as the rule of mixture, for example, showing the consistency of the suggested model.
A novel micromechanical modeling to estimate effective properties in unidirectional composites reinforced by circular cross-section fibers was developedby Vignoli et al [
30]. Based on the rule of mixture, the following equations were obtained:
In which the parameters,
, with
being the longitudinal and transverse modulus of elasticity of the fibers, the volumetric fraction of fibers, the modulus of elasticity of the matrix (considered homogeneous and isotropic), in-plane Poisson’s ratio of the fibers, Poisson’s ratio of the matrix, the in-plane and out-plane shear moduli of lamina and the matrix shear modulus, respectively [
30].
The researchers in [
30], through a comparative analysis with other fundamental models, were able to conclude that the model called VSPKc showed the best results based on experimental data from literature and finite element analysis.
The technique known as asymptotic homogenization and the unit cell concept for multiphase materials are used in [
31] in order to develop a general micro and nanomechanical model for an anisotropic smart nanocomposite with quantum dots embedded and piezoelectrically active constituents. In summary, the concept of unit cell is used for the microstructure of the material and a power series expansion of the variables u
i(x,y) (displacement), σ
i(x,y) (stress), D
i(x,y ) (electrical displacement), φ
i(x,y).
The effective properties of the multiphase material are determined from the set of equations (117)-(122) and, according to the authors of the study [
31], the analytical results present good agreement with those obtained numerically with the aid of the finite element software ABAQUS.
In which,
are the tensors of elastic, piezoelectric and dielectric permittivity coefficients, in addition, y is the variable that accounts for the periodicity of the composite’s microstructure and
are terms associated with the rate of variation of the aforementioned tensors, as can be seen in [
31] .
Finally, this literature review must stands out an interesting probabilistic micromechanical modeling carried out by Naskar et al [
32], where a stochastic concept about representative volume element (RVE) is proposed. The authors of that research use a structural domain divided into N micro subdomains in which the material properties are presented randomly in space, in other words, the fundamental volumetric unit is considered within a stochastic context instead of the homogenization proposed by a conventional representative volume element. Hence, effects of the random spatial distribution of mechanical properties for different regions of a structure can be accounted in the modeling [
32].