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The Role of APTES as a Primer for Polystyrene Coated AA2024-T3
Version 1
: Received: 15 December 2023 / Approved: 15 December 2023 / Online: 15 December 2023 (08:31:32 CET)
A peer-reviewed article of this Preprint also exists.
Halford, J., IV; Chen, C.-F. The Role of APTES as a Primer for Polystyrene Coated AA2024-T3. Micromachines 2024, 15, 93. Halford, J., IV; Chen, C.-F. The Role of APTES as a Primer for Polystyrene Coated AA2024-T3. Micromachines 2024, 15, 93.
Abstract
The silane (3-Aminopropyl)triethoxysilane (APTES), possesses one terminal amine group and three ethoxy groups extending from each silicon atom, serving as a crucial interface adherent between organic and inorganic materials. In corrosion prevention, APTES is frequently employed as a primer, with subsequent topcoat as an extra protective layer. This topcoat is particularly useful in covering sites where APTES may exhibit poor bonding, such as those involving Cu or Cu-rich alloying elements. In our study, we applied a thin layer of APTES to cleaned AA2024-T3 samples using concentrated vapor deposition, followed by spin-coating with a diluted PS/acetone solution. Through combinatorial experimentation, we investigated the impact of APTES on the corrosion resistance of the coating system on AA2024-T3. Our findings indicate that a higher surface energy of the APTES primer contributes to better corrosion resistance in the overall coating system. This improvement can be attributed to enhanced wettability achieved by the PS/acetone solution on the cured APTES primer, leading to a more uniform coverage of the dried PS topcoat. Additionally, our research revealed that, in the early stages of exposure to the corrosion solution, a thinner APTES primer enhances protection against corrosion. This effect is attributed to hydrolytic stability mechanisms, and the interactions between hydrolyzation/condensation in soaked APTES and the dissolution of naturally formed aluminum oxide pre-existing in the bare samples. Finally, we observed that an APTES primer subjected to additional heat treatment before topcoating exhibits superior performance in corrosion resistance.
Keywords
vapor deposition; coating; primer; polystyrene; APTES; silanes; AA2024-T3; corrosion; electrochemical impedance spectroscopy; NaCl
Subject
Chemistry and Materials Science, Surfaces, Coatings and Films
Copyright: This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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