Preprint Review Version 1 Preserved in Portico This version is not peer-reviewed

Polymer Bead Foams: A Review on Foam Preparation, Molding, and Inter-Bead Bonding Mechanism

Version 1 : Received: 5 September 2023 / Approved: 6 September 2023 / Online: 7 September 2023 (05:44:44 CEST)

A peer-reviewed article of this Preprint also exists.

Jiang, J.; Wang, L.; Tian, F.; Li, Y.; Zhai, W. Polymer Bead Foams: A Review on Foam Preparation, Molding, and Interbead Bonding Mechanism. Macromol 2023, 3, 782-804. Jiang, J.; Wang, L.; Tian, F.; Li, Y.; Zhai, W. Polymer Bead Foams: A Review on Foam Preparation, Molding, and Interbead Bonding Mechanism. Macromol 2023, 3, 782-804.

Abstract

The diverse physical appearances and wide density range of polymer bead foams offer immense potential across various applications and future advancements. The multi-scale and multi-level structural features of bead foams involve many fundamental scientific topics. This review presents a comprehensive overview of recent progress in bead foams preparation and molding techniques. Initially, a comparative analysis is conducted among bead foam characteristics of distinct polymers, based on their unique properties. Subsequently, a summary and comparison of molding processes employed for fabricating bead foam parts are provided. Beyond traditional methods like steam-chest molding (SCM) and adhesive-assisted molding (AAM), emerging techniques like in-mold foaming and molding (IMFM) and microwave selective sintering (MSS) are highlighted. Lastly, the bonding mechanisms behind the diverse molding methods are discussed.

Keywords

bead foams; molding method; inter-bead bonding; molding mechanism

Subject

Chemistry and Materials Science, Polymers and Plastics

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