Submitted:
16 July 2023
Posted:
18 July 2023
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Abstract
Keywords:
Introduction
Methods and Materials
The Four-Point Bending Test of Asymmetric Corrugated Board
Corrugated Board – Geometry and Materials
Boundary Conditions in the Four-Point Bending Test – Numerical Study
Results and Discussion
Conclusions
- There is a very clear difference between the bending stiffness of the unsymmetrical corrugated board samples which differ only in the way they are arranged, i.e. those in which weaker or stronger layers are compressed during the 4-point bending test.
- The difference in bending stiffness is greater in the case of cardboards with more pronounced asymmetry, i.e., when two very different waves of corrugated layers are used.
- The BS difference results, among others, from the position of the wave crests of the corrugated layers relative to the supports, the further the crest is from the support, the more pronounced the local bending effects of the flat layers, which obviously leads to greater differences in bending stiffness.
- In this type of 4-point bending test, there is no way to avoid the formation of local disturbances that affect the estimated bending stiffness, unless a different support design is used. Therefore, it is important to understand the origin of BS differences when examining corrugated board, especially when it is characterized by very high asymmetry.
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| Flute | Wavelength (mm) | Height (mm) | Take-Up Factor (–) |
|---|---|---|---|
| B | 6.5 | 2.46 | 1.32 |
| C | 8.0 | 3.61 | 1.27 |
| E | 3.5 | 1.15 | 1.43 |
| Corrugated Cardboard | Layer | Thickness (mm) | Young’s Modulus (MPa) | Poisson’s Ratio (–) |
|---|---|---|---|---|
| B and C | 1 | 0.195 | 5427 | 0.483 |
| 2 | 0.185 | 5538 | 0.484 | |
| 3 | 0.259 | 5684 | 0.484 | |
| EE | 1 | 0.188 | 5113 | 0.442 |
| 2 | 0.156 | 5479 | 0.468 | |
| 3 | 0.130 | 5358 | 0.414 | |
| 4 | 0.156 | 5479 | 0.468 | |
| 5 | 0.259 | 5684 | 0.484 | |
| EB and EC | 1 | 0.180 | 4906 | 0.427 |
| 2 | 0.142 | 5327 | 0.464 | |
| 3 | 0.130 | 5358 | 0.414 | |
| 4 | 0.156 | 5479 | 0.468 | |
| 5 | 0.188 | 5113 | 0.442 | |
| BC | 1 | 0.255 | 6016 | 0.456 |
| 2 | 0.197 | 5652 | 0.500 | |
| 3 | 0.126 | 5548 | 0.432 | |
| 4 | 0.202 | 5680 | 0.497 | |
| 5 | 0.260 | 5458 | 0.450 |
| Corrugated Board | Bending Stiffness [Nmm] | |||
|---|---|---|---|---|
| Mean value | Standard deviation | Minimum | Maximum | |
| B | 5158 | 16.8 | 5133 | 5187 |
| Brev | 5210 | 32.3 | 5167 | 5260 |
| BC | 40,672 | 1004.5 | 38,904 | 42,492 |
| CB | 38,174 | 876.9 | 36,657 | 39,923 |
| BE | 8868 | 152.8 | 8701 | 9192 |
| EB | 8490 | 18.3 | 8448 | 8527 |
| C | 10,395 | 33.9 | 10,347 | 10,441 |
| Crev | 10,802 | 108.7 | 10,656 | 10,955 |
| CE | 16,364 | 516.0 | 15,634 | 17,004 |
| EC | 14,056 | 22.1 | 14,010 | 14,100 |
| EE | 5225 | 2.3 | 5220 | 5229 |
| EErev | 5245 | 3.7 | 5237 | 5252 |
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