Preprint Review Version 1 Preserved in Portico This version is not peer-reviewed

An Overview of Physical Phenomena Involved in the Laser Powder Directed Energy Deposition Process

Version 1 : Received: 19 November 2022 / Approved: 22 November 2022 / Online: 22 November 2022 (02:47:47 CET)

A peer-reviewed article of this Preprint also exists.

Piscopo, G.; Atzeni, E.; Saboori, A.; Salmi, A. An Overview of the Process Mechanisms in the Laser Powder Directed Energy Deposition. Appl. Sci. 2023, 13, 117. Piscopo, G.; Atzeni, E.; Saboori, A.; Salmi, A. An Overview of the Process Mechanisms in the Laser Powder Directed Energy Deposition. Appl. Sci. 2023, 13, 117.

Abstract

Laser Powder Directed Energy Deposition (LP-DED) is an Additive Manufacturing process in which a laser beam is used to generate a melt pool onto a substrate. The additional material, in form of powder material, is fed into the generated melt pool and a raised track is obtained. The LP-DED process is very powerful for different applications such as the repair operations and the production of functionally graded material, however the application is still limited and one of the main reasons is related to the lack of knowledge in the physics of the process mechanisms. The process is influenced by a huge number of parameters and three main mechanisms can be identi-fied. These mechanisms are the powder flow, the generation of the molten pool and the solidifica-tion process and for each of these mechanisms the process parameters have a different relevance. In this paper, a review of the main mechanisms and the relationship between the process parame-ters and the outcome of each step of the process is presented.

Keywords

additive manufacturing; directed energy deposition; laser metal deposition; powder stream; melt pool; microstructure; residual stresses

Subject

Engineering, Industrial and Manufacturing Engineering

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