Submitted:
06 July 2026
Posted:
08 July 2026
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Abstract
Keywords:
Introduction
Production Process of Kapton and Its Effect on Material Characteristics
Polyamide: Synthesis Approach and Fundamental Properties

The Role of Residual Solvent
Optical Properties and Methods for Determining the Degree of Imidization
- PMDA (pyromellitic dianhydride) - a strong electron acceptor (it tends to attract the electron cloud).
- ODA (oxydianiline) - an electron-rich donor (particularly due to the lone pairs on nitrogen and oxygen).
- Path A: Non-radiative heat release (≈99.9% of the energy). Because the polyimide matrix is extremely dense, rigid, and vibration-prone, the overwhelming majority of electrons dissipate their energy through bond vibrations (phonons). This is why Kapton is widely recognized as an optically dark, absorbing film that hardly emits light, instead converting it into heat.
- Path B: Radiative return at 580 nm (≈0.1% of the energy) [36,37]. Only a tiny fraction of electrons escape the CTC trap by returning to the ground state with the emission of a photon. Since the energy level of the CTC trap is very low, the emitted photon has correspondingly low energy, producing a sharp luminescence peak around 580 nm (Figure 2 and Figure 3).
Polymer Chain Flexibility and Stable Kapton Conformations
- Free rotation around single bonds is a fundamental mechanism based on the fact that atoms in the chain (for example, C—C or C—O) can rotate by an angle ω relative to one another while maintaining the valence angles α and β (see Figure 6a). The chemical bond itself remains intact, but the chain bends, adopting a wide range of conformations. If the side groups R1, R2, R3, R4 are not bulky (for example R1,…,R4 = H), rotation is essentially unrestricted (ω = 360°). However, when the polymer carries bulky substituents (for instance, R = an aromatic ring), steric interactions between neighboring groups hinder free rotation, reducing it to oscillations around discrete stable positions. This makes the polymer chain rigid. Conversely, the introduction of “molecular hinges” - divalent bridging atoms such as oxygen (—O—) or sulfur (—S—) - dramatically increases chain flexibility, since they lack side groups that would otherwise impede rotation (see Figure 6b).
- Geometric kinks: Valence angles, as well as the incorporation of aromatic rings through the meta-position, break the linearity of the molecular chain and prevent it from stretching into a rigid string.

- Because of steric hindrance, the benzene ring and the imide cycle cannot lie in the same plane. On the benzene ring, the carbon atoms in the ortho (3 in Figure 1) and meta (4 in Figure 1) positions carry protruding hydrogen atoms, while the imide ring has a bulky carbonyl oxygen atom (C=O) located nearby. As a result, the benzene ring is forced to rotate around the C—N bond (1 in Figure 1) by a torsional angle of approximately ω ≈ 45°–60° relative to the plane of the imide cycle (see Figure 7). The imide ring acts as a strong electron acceptor (δ–), whereas the adjacent benzene ring - activated by nitrogen and oxygen - is a strong electron donor (δ+). Rotation about this C—N bond enables donor and acceptor regions of neighboring polymer chains to adhere closely in a face-to-face arrangement (π–π stacking effect) [43,44]. This interchain attraction is precisely what gives Kapton its characteristic amber-yellow color and prevents it from melting, even up to the temperature of chemical decomposition.
- Rotation around this C—N bond is restricted - functioning as a so-called limited hinge. At room temperature, the rotation is completely blocked: the hydrogen atoms of the benzene ring “catch” on the oxygen atoms of the imide groups, and the torsional angle ω remains fixed at about 45°. This constraint gives Kapton its high rigidity and dimensional stability. Under strong heating (in the glass-transition region, above 360–400 °C), oscillation around this bond becomes activated, the torsional angle can increase to about 60°, and the bond begins to act as an additional hinge.
- The valence angle of this bond is θ ≈ 120° [45] (see Figure 7). Aromatic rings separated by an oxygen atom cannot lie in the same plane because of interactions between their “nearby” hydrogen atoms in the ortho positions relative to the oxygen. Consequently, the rings rotate with respect to one another, and in the stable state they are twisted by an angle of φ ≈ 60°–80°.
- Aromatic rings (2 in Figure 1) in an isolated molecule can rotate almost independently around C—O bonds (6 in Figure 1), since the energetic barrier to this rotation is negligibly small (4–8 kJ/mol). At room temperature, the thermal energy of the molecules (RT ≈ 2.5 kJ/mol) is sufficient to activate this hinge. However, in the bulk material, when neighboring polymer chains are stacked in a film, the rigid, planar imide ring of one chain is attracted to and lies flat against the electron-rich benzene ring of another chain. Between them, a strong electrostatic interaction arises - an interchain charge-transfer complex (CTC) [46]. Because of this interaction, aromatic rings cannot rotate freely around the oxygen hinge through a full 360°, but instead undergo only torsional oscillations (rocking back and forth). It is only when Kapton is heated above 360-400 °C (its glass-transition region) that this donor-acceptor interaction between chains weakens, allowing the C—O—C oxygen hinge to regain full rotational freedom. At that point, the polymer softens slightly without molecular degradation [46].



Microscopic Model of Intramolecular Mobility in Technical Kapton
- Technical Kapton films are characterized by incomplete imidization.
- The degree of imidization decreases with increasing film thickness.
- A higher degree of imidization increases the rigidity of the polymer chain due to the activation of interchain donor–acceptor interactions.
- At room temperature, intramolecular mobility in fully imidized Kapton via Mechanisms 1 and 2 is almost completely blocked by interchain interactions, and the material exhibits behavior typical of a rigid-chain polymer.
- Material with the lowest degree of imidization (i.e., the thickest films) will, through the activation of the highly effective Mechanisms 3–6, display properties characteristic of flexible-chain polymers.
- Raising the temperature to about 360–400 °C activates Mechanisms 1 and 2 of intramolecular mobility, so that even fully imidized material begins to behave like a flexible-chain polymer.

- During material deformation, the “loose” interdomain zones allow domains to reorient in the direction of the applied external force (orientation drawing). This mechanism provides high plasticity and enables large strains before fracture. At the same time, domains reoriented into more favorable positions form new interchain donor–acceptor bonds, resulting in orientational strengthening of the material.
- Under external mechanical stress, the first to be stretched and deformed are the through-chains in the “loose” zones. They act as shock absorbers or bridges, transmitting the load from one rigid domain to another. In doing so, they force the domains to reorient along the direction of stretching, while at the same time preventing the material from rupturing.
- The through-chains are part of the disordered matrix, and they limit domain growth. Since a single molecule is simultaneously trapped in two domains, it restricts their ability to grow indefinitely and merge into ideal large crystals. This is precisely why technical Kapton remains predominantly amorphous-ordered (X-ray amorphous) rather than fully crystalline.
- Upon cooling (at reduced temperatures), hydrogen bonds in the loose zones “freeze,” interdomain mobility decreases, and the material becomes stiffer. However, thanks to the ultra-effective hinges (in the unclosed cycles of under-imidized material), the polymer does not crack and still demonstrates relatively high - though lower than at room temperature -strain-to-failure values.
- The presence of pack microblocks in the supramolecular structure of the material should lead to the emergence of physical properties with characteristic relaxation times of 105 s or longer (at 293 K) [40].
Analysis of Experimental Data: Structural, Mechanical, and Acoustic Properties of Technical Kapton
Structural Properties

Acoustic Properties
- In the trans conformation, the chain segment adopts its most extended, planar, and elongated geometry. The atoms are aligned in a zigzag arrangement, directly opposite one another, which represents the optimal configuration for tight parallel packing of chains in ordered domains.
- In the gauche conformation, a chain unit undergoes rotation about its single bond axis by roughly 60° (or 120°). Consequently, the otherwise linear chain segment introduces a kink or bend into the molecular backbone.
- The characteristic relaxation time of δ relaxation at 45 K is approximately τδ ≃ 4 · 10−7 s, underscoring its pronounced dynamic mobility even at low temperatures.
- Although the elementary defect itself is molecular in scale (0.5-1.5 nm), its occurrence serves as a direct topological marker of ordered microdomains in Kapton, sized 3-10 nm.
Mechanical Properties

- ✓
- Under external mechanical stress, rigid bundle-like microdomains are forced to reorient along the tensile axis. At cryogenic temperatures, the free volume in the amorphous matrix is compressed to a minimum, intramolecular mobility is suppressed (the amorphous matrix is stiffer compared to room temperature), and chain segments within the microdomains are brought into maximum proximity. As a result, at low temperatures they do not simply rotate but literally interlock, forming new interchain bonds via donor–acceptor mechanisms, making long-range ordering more efficient. Upon reheating and unloading, this mutual ordering of microdomains persists, which is clearly detected by X-ray analysis.
- ✓
- Nevertheless, the strain is distributed unevenly within the material, being localized mainly in the loose amorphous interlayers between microdomains. In these amorphous zones, through-chains are strongly stretched, accumulating large amounts of elastic energy (acting like compressed or stretched rigid springs). Such energy storage is more effective at cryogenic temperatures due to reduced intramolecular mobility and the inability to relax stresses through conformational rearrangements of the chains. Upon reheating the deformed material to room temperature, these “springs” in the amorphous matrix are reactivated (thermal motion resumes) and return the sample to its original length, resulting in relaxation of residual strain. The rigid oriented blocks (domains with long-range order) are not destroyed; they merely shift relative to one another as intact monoliths, preserving their internal oriented structure.
- ✓
- In contrast, when deformation is performed at room temperature, the amorphous interlayers do not store elastic energy (they are too mobile and simply relax plastically during stretching), so there are no “loaded springs” to restore the structure after unloading. Therefore, removal of residual strain requires heating the film to 350 °C to “melt” the long-range ordered domains themselves.
- ✓
- The larger residual strain observed in the thinner film can also be logically explained by its higher degree of imidization, which results in lower intramolecular mobility.



| Film Thickness, µm | 75 | 125 | ||
| Deformation Temperature, K | 77 | 293 | 77 | 293 |
| U, eV | 0.011 | 0.016 | ||
| Rin | 0.41 | 0.17 | 0.80 | 0.40 |
| τ, s | 2.5·104 | 7.7·105 | 1.5·103 | 1.3·104 |
| Ultimate tensile strength σU, MPa [19] | 309.6 | 171.9 | 244.2 | 134.2 |
| Ws, J/cm3 | 22.7 | 2.9 | 27.6 | 4.2 |
Conclusions
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| Film Thickness, µm | 25 | 75 | 125 |
| EI, MPa | 1578 | 1250 | 1050 |
| EIII, MPa | 103 | 75 | 37 |
| I | 0.935 | 0.939 | 0.965 |
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