1. Introduction
Analysis of active ingredients in drug and cosmetic products is indispensable to guarantee the quality, safety, efficacy and regulatory compliance of the products [
1]. The need for this is particularly critical for formulations that contain sun protection ingredients, where the effectiveness of the sun protection filters in the product is directly proportional to their uniformity, stability and concentration. When an agent is not correctly determined, sunscreens may not be effective in protecting the wearer from the sun, be chemically unstable, or be ineffective at their therapeutic or cosmetic action [
2]. Hence, analytical tools which can simultaneously determine a number of UV filters are essential in the pharmaceutical and cosmetic quality control laboratories [
3].
Among the various chemicals used as organic UV filters, avobenzone and octocrylene are widely found in sunscreen products because they have complementary photoprotective and synergistic stabilising properties. Derivatives of dibenzoylmethane are used as UVA absorbers, and avobenzone (butyl methoxydibenzoylmethane) has a high absorbance in the UVA wavelength range (320–400 nm). Its molecular formula is C
20H
22O
3, and its molecular weight is ~310.39 g/mol. Avobenzone comprises conjugated aromatic rings and a β-diketone functional group, which can undergo keto–enol tautomerism, and is expected to exert a significant effect on the physicochemical and chromatographic properties of the drug. The compound is extremely lipophilic, with a reported logP of ~5.1 and extremely low aqueous solubility, which favours partitioning to organic phases. Moreover, avobenzone is weakly acidic (pKa ~ 9.8) and should therefore be partially ionised under normal reversed-phase chromatographic conditions [
4,
5].
Although avobenzone is a good absorber of UVA, it photodegrades extensively upon exposure to UV radiation, resulting in a decrease in its photoprotective efficacy and the formation of degradation products [
6]. Avobenzone undergoes significant loss of photoprotection after long-term exposure to UV radiation because of structural instability resulting from keto–enol tautomerism and cleavage reactions. Therefore, formulations that include avobenzone often contain stabilising agents to improve the stability of avobenzone and maintain the performance of the sunscreen [
7].
Sunscreen products contain many UVB filters and photostabilizing agents, such as octocrylene. The chemical formula for octocrylene is C
24H
27NO
2, with a molecular weight of approximately 361–362 g/mol. Similar to avobenzone, octocrylene is highly lipophilic and almost non-polar in water and is strongly attracted to non-polar solvents and hydrophobic stationary phases. The remarkable solvent compatibility and UV-stabilizing properties of octocrylene are often used in sun care products in combination with avobenzone, which also has a broad spectrum of UV protection, to enhance formulation stability and extend UV protection. In addition to functioning as a UVB absorber, octocrylene acts as a stabiliser for photolabile UV filters and contributes to the enhancement of the sun protection factor (SPF) of formulations [
8,
9].
The analysis of avobenzone and octocrylene, both individually and in combination, is difficult because of their high lipophilicity and poor water solubility, as well as their strong interactions with hydrophobic stationary phases. Many compounds having logP values greater than 5 have large retention times and often show large, asymmetric, and co-eluted peaks on conventional RP chromatographic systems. In addition, avobenzone can exhibit a keto-enol tautomerism that can also influence the chromatographic behaviour of the molecule, such as peak shape, altering the polarity of the molecule during the analytical process [
10]. The physicochemical properties must be carefully optimized by a mixture of the mobile phase, ratio of organic solvents, flow rate and selection of stationary phase so as to get satisfactory chromatographic separation and reproducibility [
11].
The influence of analytical complexity is more marked in formulations which include all the aforementioned ingredients and both compounds. These excipients can affect separation in the chromatography column and the response of the detector, which can impact quantitative accuracy. In addition, there may be some interference in the UV absorption spectra of the agents in sunscreens when analysed at inappropriate analytical wavelengths. To this end, it is important to have a selective and powerful chromatographic method to resolve the two analytes with almost no interference [
12].
HPLC, especially reversed-phase HPLC (RP-HPLC), is one of the most commonly used analytical methods for the simultaneous determination of sunscreen agents of interest owing to its high sensitivity, reproducibility, selectivity, and suitability for complex pharmaceutical and cosmetic formulations. Various analytical methods have been reported for the simultaneous estimation of avobenzone, octocrylene, oxybenzone, octinoxate, and other sun protection agents using RP-HPLC systems with UV or photodiode array (PDA) detectors. Most reported methods use C18 stationary phases and mobile phases with high organic content to separate highly lipophilic analytes [
13].
The previously reported analytical methods shows that there are some limitations. Numerous methods are based on gradient elution, which involves long equilibration times, large amounts of solvent, complicated mobile phase programming, and long chromatographic run times. In some reported studies, it takes > 15–20 min to analyse a sample, resulting in lower analytical throughput and high operational costs. Furthermore, certain analytical procedures employ a ternary solvent system or mobile phases with buffers, making routine chromatography more complex and/or reducing column life. The use of gradient methods is more flexible in separation, but often more complex and the use of solvents makes their application difficult in routine quality control laboratories.
The other shortcoming of the methods reported by previous studies is that they have not been fully analytically validated. There are several studies that deal primarily with linearity and assay determination, with less robustness, ruggedness and solution stability analysis. Validation of chromatographic methods for routine pharmaceutical analysis should be performed in compliance with the International Council of Harmonisation (ICH) Q2 (R1) guidelines and should be as comprehensive as possible for reliability and reproducibility. Robustness studies are particularly important when the compound is highly lipophilic because the chromatographic conditions, such as flow rate, solvent composition and column performance, can have a dramatic impact on the retention time of the compound [
14].
Avobenzone and octocrylene were found to be highly retained in the stationary phase and yielded highly skewed peaks, suggesting high organic mobile phase composition for the best chromatographic results. Similarly, if the analyte is not very soluble in water, a sufficient quantity of an appropriate organic solvent should be used in the sample preparation to ensure the extraction and analytical response. In addition, the appropriate selection of the wavelength is crucial to achieve good sensitivity for the concurrent determination of both analytes and reduce baseline interference from formulation excipients.
In recent years the interest in simplified and inexpensive analytical process that can be applied to routine industrial analysis has been growing. An isocratic RP-HPLC method is generally preferred over gradient RP-HPLC because it is easier to use, less time consuming for system equilibration, more reproducible, uses less solvent and is less cumbersome to run routinely. But quantitative simultaneous analysis of isocratic chromatography is analytically complex and difficult, because of the difference of retention behaviour and the strength of the hydrophobic interaction of highly lipophilic sunscreen agents [
15].
In the present work, the objective was to develop and validate a rapid, robust, and reproducible isocratic RP-HPLC method for the simultaneous estimation of Av and Oct in bulk and Av loaded nanosponge sunscreen formulation due to these analytical challenges and formulation difficulties. The chromatographic method was optimised systematically to obtain efficient chromatographic separation with peak symmetry, theoretical plate count and resolution within a short analysis time by varying the stationary phase, composition of mobile phase, flow rate and detection wavelength. The developed methodology was also fully validated according to the guidelines of the ICH Q2(R1) on system suitability, specificity, linearity, precision, accuracy, sensitivity, robustness, ruggedness and solution stability. Validation method was also tested for validation of its suitability for formulation matrix assay estimation to establish its applicability for routine quality control analysis of pharmaceutical and cosmetic formulation.