Analysis Based on Computer Vision of Machined Surfaces by Hybrid Ultrasonic and Classic Electrical Discharge Machining of CoCr Alloys

The paper deals with comparative analysis of machined surfaces by classic electrical discharge machining (EDM) and hybrid ultrasonic EDM of CoCr alloys, using computer vision aimed at emphasizing the advantages of this hybrid technology. The analysis revealed generally the superior stability of EDM+US process against classic EDM explained by better evacuation of debris from the working gap due to ultrasonically induced cavitation. This key phenomenon also contributed to the enhancement of machining rate by removing the material in liquid state and also the in solid state from the microgeometry peaks but also reducing the surface roughness if the power on the ultrasonic chain is optimzed.