Submitted:
21 July 2025
Posted:
22 July 2025
You are already at the latest version
Abstract
Keywords:
1. Introduction
2. Sensor
3. Development of the Results
3.1. Measurement Setup
- It does not provide a pure one-dimensional radial measurement, as the thermocouples must be positioned at different locations. Consequently, there is an overlapping lateral and circumferential effect.
- The cold junction is often located in the measuring device or at least outside the machine. As a result, the thermoelectric voltages to be measured are significantly high, leading to considerable measurement uncertainty. This uncertainty inevitably affects the desired measurement result. Independently, grounding issues may introduce further errors in the signal.
- If one sensor fails the resulting data becomes unusable.
-
calibration:
- ○
- deviation of the temperature calibrator (0.13 %)
- ○
- 2σ of the measured values used for calibration (0.31 %)
- ○
- deviation of the calibration fit (0.12 %)
-
measuring
- ○
- 2σ of the measured values used for measurement (depending on measuring point)
-
mechanical
- ○
- manufacturing tolerances for length, area, volume (1-2 %)
3.1. Numerical Setup
- x=1
- p~2 bar (g)
- T=(130-180)°C
- rotor diameter: 450 mm
- height of the annular gap channel: 90 mm
4. Results
5. Conclusions and Outlook
Acknowledgements
Abbreviations
| CFD | computational fluid dynamics | t | [s] | time | |
| T | [°C] | temperature | |||
| g | gauge | TC | thermocouple | ||
| h | [W/m²K] | heat transfer coefficient | x | [-] | steam quality, coordinate |
| HP | high pressure | ||||
| HTW | heat transfer wall | y | [mm] | coordinate | |
| IAPWS | International Association for the Properties of Water and Steam | y+ | [-] | dimensionsless wall distance | |
| z | [mm] | axial coordinate | |||
| IP | intermediate pressure | z∗ | [-] | dimensionsless axial coordinate | |
| k | [m²/s²] | turbulence kinetic energy | ε | [m²/s³] | turbulent dissipation |
| LP | lower pressure | κ | Weibull shape parameter | ||
| p | [bar] | pressure | λ | [W/mK]; [-] |
heat conductivity; Weibull scale parameter |
| P | [W] | power | |||
| [W/m²] | heat flux | θ | [K] | temperature difference | |
| [-], [mm] | residual, coordinate | σ | standard deviation | ||
| [K/W] | thermal resistant | φ | circumferrential coordinate | ||
| SST | shear stress transport | ω | [1/s] | specific turbulence dissipation | |
| Index | |||||
| cas | casing | reference; cold junction | |||
| exp | experimental | s | series | ||
| f | fluid | st | steel | ||
| max | maximum | stat | static | ||
| min | minimum | tot | total | ||
| Ni | Nickel-chrome | wall | |||
| num | numerical | Weibull | |||
| o | limit | λ | conductivity | ||
| p | parallel | ||||
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| K301 (steel) | K302 (NiCr) | K501 (steel) | K502 (NiCr) | |
|---|---|---|---|---|
| [24] | 20.88 | 14.42 | 21.55 | 14.56 |
| uncertainty analysis | 2.70 | 3.87 | 2.70 | 3.87 |
| consideration of the thermal influence of the sensor |
30.89 |
31.32 |
31.87 |
31.62 |
| relative deviation from the average (2σ)/% | 1.70 | 0.33 | 1.42 | 0.62 |
| mesh | nodes | scale | elements |
|---|---|---|---|
| 1 | 172 243 | - | 60 552 |
| 2 | 863 935 | 5,0 | 359 313 |
| 3 | 4 152 770 | 4,8 | 1 736 977 |
| 4 | 22 496 069 | 5,4 | 9 253 465 |
| mesh region | designation | boundary condition |
|---|---|---|
| 1 | inlet | - dry steam (IAPWS) measured: - , , , |
| 2 | rotor | - adiabatic - no-slip-wall measured: - rotating wall |
| 3 | outlet | measrued: - |
| 4 | boundary flow passage | - adiabatic |
| 5 | exhaust steam casing | - h measured: T |
| 6 | ambient air | - h (represents also the isolation) measured:T |
| 7 | IP-casing | - Dirichlet; measured: |
| 8 | HP-IP-side space | - h measured:T |
| 9 | fluid-solid-interface | - 1:1 mesh - fluid-solid-interface |
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