Submitted:
04 October 2024
Posted:
07 October 2024
You are already at the latest version
Abstract
Keywords:
1. Introduction
- A laboratory plant was designed to emulate the process of continuous cutting of moving parts, a process that is frequently performed in various industrial sectors.
- The aim was to define the requirements and mechanisms necessary to implement a flying cutting plant on a laboratory scale.
- The development of applications using specialized tools for the design and simulation of real-time control systems is oriented toward the modeling and control of industrial processes at the laboratory scale. This contrasts to previous work, such as that presented in [15], which focused on robot manipulation.
2. Materials and Methods
2.1. Materials
2.1.1. Flying Cutting Prototype
2.1.2. MATLAB PID Tuner
2.1.3. SketchUp 3D Design
2.2. Methods
2.2.1. Plant Structure
2.2.2. Mechanical System
- It is essential that the cutting system be capable of marking or tracing on the conveyor belt.
- Conveyor belt: it must be a modular system so that it can be easily moved from one place to another. It must be a stable system so that the vibrations of the belt movement do not generate irregularities during the cutting process.
- Dimensions: it requires a fixed base on the floor with rollers located at a height of approximately 80 cm, a distance that corresponds to the height of the hands of any operator of average age.
- Easy to transport: Being a structure designed for use in academic environments, it must be easy to move it from one space to another.
- Belt traction: the belt traction system is made up of two rollers that allow the alignment of the system to prevent the belt from deviating to the sides. In turn, one of the rollers must be mechanically connected to a motor that will be manipulated from the electronic circuits.
- Location of the cutting system and circuit boards: The belt structure must have defined spaces where the different boards required to protect the electronic circuits are located.
- Tape material: The upper part of the tape must be smooth and allow the erasure of the marks made with the cutting system.
2.2.3. Roller Design
2.2.4. Cutting System
2.2.5. Electronic Circuits
3. Results
3.1. Mechanical Parameter Validation
3.2. Electronic Circuits
- The option to utilize either an internal or external power supply.
- A latching circuit that enables the start LED to remain illuminated. This is initiated upon pressing the start button and deactivated upon pressing the stop button.
- The ability to select either digital pins or the Enhanced Quadrature Encoder (EQEP) module, which is commonly integrated into embedded systems, for the encoder readout pins.
3.3. System Programming
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Appendix A
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| Device | Radius (cm) |
|---|---|
| Poley (P1) | 0.7 |
| Poley (P2) | 1.3 |
| Roller (R1) | 2.165 |
| Roller (R2) | 2.165 |
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