Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Measuring Device Detecting Impact Forces on Impact Rollers

Version 1 : Received: 28 February 2024 / Approved: 28 February 2024 / Online: 28 February 2024 (16:02:43 CET)

A peer-reviewed article of this Preprint also exists.

Hrabovský, L.; Kurač, D.; Pravda, Š.; Nováková, E.; Machálek, T. Measuring Device Detecting Impact Forces on Impact Rollers. Processes 2024, 12, 850. Hrabovský, L.; Kurač, D.; Pravda, Š.; Nováková, E.; Machálek, T. Measuring Device Detecting Impact Forces on Impact Rollers. Processes 2024, 12, 850.

Abstract

This paper presents laboratory devices on which experimental measurements were carried out to prove the validity of the assumption about the reduction of vibrations transmitted to the conveyor belt structure generated by the impact forces of falling material grains in the places of transfer or on the hoppers of conveyor belts. In order to limit damage to the conveyor belts caused by the impact of the sharp edges of material grains, conveyor belts are supported by impact rollers or impact rubber rods in the places of transfers and on the hoppers of belt conveyors. The flattened ends of the impact rollers are inserted into the grooves of steel brackets installed on the supports of the fixed conveyor idlers of a conventional design. In this paper, a special modification of the fixed conveyor idler is presented, which consists of inserting plastic brackets into the structurally modified roller axle holders of the fixed conveyor idler. Measurements were carried out on the first laboratory device, which showed that the specially modified fixed conveyor idler resulted in a higher damping of up to 15% of the impact forces of the falling weight on the rubberized hoop of the impact roller shell compared to the conventional fixed conveyor idler design. Measurements carried out on the second laboratory device show that the effective vibration velocity values detected at the points where the impact roller axis fits into the fixed roller table holder, i.e. points B and D, are higher than when using plastic brackets, up to 6% for a 108 mm diameter roller, compared to steel impact roller brackets.

Keywords

impact roller; fixed conveyor idler; steel trestle; rubber bracket; vibration; impact force; laboratory equipment.

Subject

Engineering, Mechanical Engineering

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