Submitted:
24 August 2024
Posted:
26 August 2024
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Abstract
Keywords:
Introduction
DIC—The Main Principles of the Method
- high contrast;
- 50–70% degree of density;
- isotropy and randomness;
- optimal size of dots;
- consistent speckle size.
The Most Relevant Challenges in On-Site DIC Application
Application of the DIC Method for Bridge Monitoring: Selected Case Studies
| Investigated structure* | Method, pros | Limitations, cons |
Hardware (H), Software (S)** | Source |
| Street bridge over the Flutgraben in Erfurt, Thuringia (non-reinforced concrete bow bridge, L= 27 m, W= 12.5 m. Vehicle (truck) loading test. Camera at distance 32 m | 2D monocular digital photogrammetric technique and an ellipse operator for image coordinates determination | Necessity to close traffic on the bridge. Need of direct access to the asset to mount targets. Impact of the natural illumination changes and overexposure of the targets on the quality of image data processing. Need in reliable methods to detect possible camera orientation changes. | H: machine vision camera (The Imaging Source, 1024 ×768 pixels, 21 fps, standard deviation- 0.017 pixels (EF), rel. accuracy 1: 60.000); grey level machine vision camera (1300×1030 pixels); Still Video camera (Kodak DCS 660, 3040×2008 pixels, 0.1 (max 3) fps, standard deviation-0.01-0.015 pixel (LSM), rel. accuracy 1: 30.000); image rate 1 Hz | [58] |
|
2D-digital image processing for real-time displacement measurement with a target recognition algorithm. | Need of direct access to the asset to mount targets. Limitation for dynamic response monitoring (frequencies below 3 Hz). Impact of vibrations caused by wind (the wind shield equipment should be employed). Impact of low lightning conditions (light source may be needed) | H: digital camcorder (30× optical zooming capability, 720×480 pixels, 30 fps); telescopic lens (8× optical zooming); laptop (Pentium M 1.6 GHz processor 512 MB RAM); S: MATLAB | [51,59] |
| Continuation of Table 2. Optical flow method for post-processing | ||||
| The cable-stayed pedestrian bridge. Vibration testing of cable (Ø=40 mm). Camcorders at distance 2 and 2.5 m. | 2D-digital image processing novel non-target technique based on the use of an optical flow method. | Approach is applicable to vibration assessment of cables without a noticeable sag effect). The amplitude error and image blurriness increase at higher frequencies (about 3 Hz). Long processing time. Not applicable for real-time measurement. Necessity to ensure camera stationarity. Telescopic lens and a large optical zoom capability needed for long-span bridges. | H: digital camcorder (1/3-in. 1.18-megapixel progressive CCDs, 1280×720 pixels, 29.97 fps); lens of F1.8 (52 mm focal length, 10× optical and 200×digital zoom); total station | [77] |
|
2D-DIC with reprojection of video frames by using a linear homography matrix compared with phase-based optical flow method. | Need of direct access to apply targets. Impact of lighting changes. Challenges in aligning the plane of the imaging sensor with the 2D plane of surface to eliminate perspective distortion effects. Need in post-processing for reprojection of out-of-plane motions. | H: 2 Imetrum cameras (6.3 and 13.4mm sensor diagonals); 2 lenses, (12 and 25 mm), Panasonic GH5 camera (12-mm f1.4 lens, 30 fps in B1 and 60 30 fps in B2). S: Imetrum Video Gauge. | [1] |
| Continuation of Table 2. Post-processing approaches for uneven lightning conditions | ||||
| The Wuhan Yangtze River Bridge (L=1670 m, 8 piers, spaced 128 m and 9 apertures). Static and dynamic load testing. Vehicle (truck) and train loading test. Camera at distance 107.3 m, 134.2 m, 164.2 m, 226.1 m. | 2D-DIC. Video deflectometer for active imaging, combining high-brightness monochromatic LED targets with coupled bandpass filter imaging to eliminate against ambient light changes. | Measuring system should be kept stationary during the whole measurement period. Necessity of measurement at night to avoid the interference of daily traffic. | H: camera (Genie HM1024, Teledyne DALSA, ON, Canada, 1024×768 pixels, 8-bit quantization, max 117 fps); fixed-focal optical lens; laser rangefinder (BOSCH GLM 250VFPro, Robert Bosch GmbH, Power, max distance 250 m, ±1 mm), optical theodolite, laptop (Thinkpad T440p, Lenovo, Beijing, China, Intel(R) Core(TM) i7-4700MQ CPU, 2.40 GHz main frequency and 8 GB RAM). | [85] |
| The 1/70 scale model (L=2.15+4.8+2.15=9.1 m) of the GuanHe Bridge (L=32.9+115.4+340+115.4+32.9=636.6 m). Dynamic response experiments. Camera at distance 0.78 m | 2D DIC with dual-channel and the maximum interclass variance for measurement of bridge displacement under uneven illumination | Complicated post-processing, time consuming for structures with high dimensions. Necessity in additional calibration of method in on-site conditions. | H: android phone (HONOR V30) (3840×2160 pixels, 60 Hz) | [82] |
| Highway bridge. Loading by a heavy lorry (32 tonnes). Camera at distance 15 m. | 2D-DIC under the varying lighting conditions between images, eliminated by NPL DIC code. | Impact of imaging at an angle and repositioning of the camera between digital photographs. | H: PhaseOne camera (39 MPixel); 80 mm lens. S: NPL Grid | [83] |
| Continuation of Table 2. Application of filters to eliminate environmental impacts. | ||||
| The Entre-Águas bridge in Caniçal (Madeira, Portugal). Vehicle loading (30-ton trucks). Camera at distance 70 m | 2D DIC measurements without camera calibration with post-filtering to eliminate the measurements noise due to the changing environmental conditions. | Need of direct access to the surface to apply the target speckle pattern. Challenges of large areas monitoring. Possible impacts of wind or road movement (need to ensure stability of tripod and camera). Necessity to ensure camera is parallel to the image frame. Impact of heat wave, causing motion blur (need in short image exposure). | H: digital camera (4-megapixel iDS UI-3370CP, 70 – 300 mm zoom lens, 1.4× teleconverter, eq. to a 420 mm focal distance lens; CMOSIS CMV4000-3E5M sensor, 80 fps). S: INEGI | [69] |
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2D-DIC measurements, mapped against the wheel positions obtained from laser data sets coupled with noise reduction using the Savitzky-Golay filter. | Need of direct access to the surface to apply the speckle pattern. Necessity to reduce the data noise and oscillations. | H: digital camera (Sony (Tokyo, Japan) IDS, 2.35 megapixels, 1,936×1,216 pixels, 50 fps, 6 ms exposure time, 5.863 mm/pix); high-resolution lens (Kowa, Torrance, California, 35 mm focal length, f1.4 aperture); Infrared (IR) Light Emitting Diode (LED) model, IR filter - 850 nm. S: Istra4D (Nova Instruments) | [70] |
| Continuation of Table 2. Application of filters to eliminate environmental impacts. | ||||
Docklands Light Railway (DLR):
|
2D DIC with optimizing contrast levels and exact positioning of reference points for the virtual strain gauges. DIC calibration by specifying real-world distances. Fatigue management strategy based on measured data. | Necessity to avoid movement in the third dimension compared to the two being measured. Limited time for measurement to avoid traffic closure. |
H: digital camera (20–40 Hz, 1/50th pixel resolution). | [71] |
| The Halton railroad 26.36 bridge (Canada-USA; 43⁰37‟18.7” N, -79⁰55‟54.9” W; steel Deck Plate Girder; 6 spans×30 m; masonry piers). Train loading testing | 2D-DIC with accuracy optimisation by adjusting the scale factor and filtering using a low low-pass filter. | Impact of camera and tripod vibrations (can be reduced by post-processing). Challenges in long-term monitoring. | High speed camera (Allied Vision Technologies (AVT) GX1050 8 8-bit monochrome 1 megapixel (MP)); 85 mm lenses; 100 Hz, | [73] |
| The Delaware River Bridge (4 span; truss, W14×314 sections). Monitoring of structural behaviour during the repair works | 3D-DIC measurements, post-processed with the median filter for area averaging and the binomial filter for time averaging. Rapid application of the DIC pattern with pressure-activated adhesive tape. | Need of direct access to the surface to apply the speckle pattern. Necessity to reduce the environmental noise by area averaging and time averaging. Susceptiveness of results to out-of-plane bending. | H: 2 cameras (2448×2050 pixels); 12 mm lenses. S: GOM Correlate | [91,92] |
| Continuation of Table 2. Other methods to eliminate environmental impacts. | ||||
|
2D-DIC and 3D-DIC for bridge on-site diagnostics and load testing. Methods for mitigation out-of-plane motion, camera movement and ambient errors minimization. | Need of direct access to the surface to apply the speckle pattern. For 2D-DIC-the effect of out-of-plane motion, which may corrupt the data due to fictive planar displacement. For 3D DIC method, - limited region of measurement. Possible impact of lighting condition and environmental factors. Necessity to use additional reflectors to improve natural lightning conditions. |
H: 2 cameras (Basler acA4096-30μm); lens of focal length f = 35 mm, 75 mm, 50 mm (depending on distance). S: Correlated Solutions Inc and ISI-sys GmbH system, VIC-snap, VIC-2D and VIC-3D. | [4] |
| Continuation of Table 2. Other post-processing and correction approaches | ||||
| Ornskoldsvik Bridge, Sweden (2 spans, 12 +12-m frame, L=36.293 m, H=8.2 m). Loading-to failure testing. Camera at distance 3.1 m. | 2D- DIC with MATLAB post-processing with conversion process based on the Mohr–Coulomb strain/stress transformation theory | Need of direct access to the surface to apply the speckle pattern. Need to ensure fixed independent scaffold to prevent accidental displacement of camera. Limitations to the size of the monitored area by performance of the photographic equipment. Need in camera with a shutter speed higher than the velocity of the object movement to avoid blurring. | H: digital camera (Canon EOS 5D); 90-mm lens. S: tailor-made toolkit in MATLAB | [79] |
| Concrete girder bridge. Usual traffic loading | 2D-DIC with camera movement correction method through perspective transformation. | Need of direct access to the surface to apply the speckle pattern. Need in multiply measurements (unloaded and loaded conditions) | H: single-reflex type digital camera (3008×2000 pixels×24 bits) | [87] |
| Continuation of Table 2. DIC measurements for random pattern effect analysis. | ||||
| Girder bridge (L=15.4 m, W=7 m) Loading by a heavy cargo truck (20 t, various positions) | 2D-DIC for random pattern effect analysis: with random-shaped magnet plates attached on the surface to create random pattern and no random pattern attached. | Need of direct access to the asset to attach plates with pattern. The possibility of incompatibility of deformations of plates and studied surface (e.g. sliding, delamination). Need in additional illumination by high-intensity light sources. | H: 2 single-lens reflex cameras for 2 girders (3072×2048 pixels and 3504×2336 pixels resolution) | [60] |
|
2D-DIC for random pattern effect analysis: with target panel and on an existing surface. Approaches to mitigate ambient light conditions at night: illuminated by a flashlight, using the surface-attached LED lights. | Need of direct access to the surface to attach targets. Need in additional illumination by high-intensity light sources. Impacts of wind induced vibration and lightning changes. Increased errors at long measurement distances. Long-term preparation to install additional lightning sources. | H: monochrome camera (Point Grey/FL3-U3-13Y3M-C, 1280×1024 pixels, 150fps, CMOS sensor, 4.8 μm pixel size, C-mount lens); Kowa/LMVZ990 IR lens (9 to 90 mm focal length, maximum aperture F1.8); Sony /PCG-41216L laptop (Intel(R) Core(TM) i7-2620M CPU, 2.70 GHz, 8192 RAM, 250 HDD, 14.1" Screen), Tripod, USB3.0 type-A to micro-B cable. S: FlyCapture Software Development Kit (SDK) by Point Grey Research | [46] |
| Continuation of Table 2. DIC measurements with natural texture of the surface. | ||||
| Masonry arch railway bridge (4 spans). Train loading testing (weight ca. 45 tonnes per bogie, maximum speed 200 km/h). Camera at distance 10 m. | 2D DIC with the random grey intensity distribution of natural texture of the specimen’s surface. | Need to use shutter remote control to avoid errors due to camera movement and lighting. Impact of vibration, correlation function errors in the region of rough edges, i.e. intersection of the specimen with the background. Difficulties in detecting the correct position of the subset. Demonstration of method, rather than numerical values in the test. | H: digital camera (Nikon D3100 DSLR, 14 MPixel); Nikon AF-S DX Micro NIKKOR 40 mm f/2.8G lens; Photo Video Studio focusable Redhead spotlight. S: MatchID-2D (Mechanical Engineering department of the Catholic University College Ghent) | [72] |
| Pedestrian bridge (campus of the Faculty of Engineering of the University of Porto). Static loading. 3D-Cameras at distance 30 m, separated at 4 m. 2D-Camera at distance 13 m. |
Parallel 3D and 2D-DIC measurements with irregular contrasting pattern of the natural surface. Distortion computing by camera calibration using the Zhang calibration algorithm (2nd and 4th orders) | Necessity in post-processing to compute distortions due to perspective. Substantial level of noise over the whole region of interest for 3D-DIC. No visible gradient on the 2D displacement field due to small field of view. |
H (3D-DIC): 2 cameras (Bosch DINION IP Ultra 8000 MP, 75 mm lens, 4000× 3000 pixels). H (2D-DIC): 1 USB camera (iDS uEye UI-3370CP model, 150 mm lens, 2048×2048 pixels). S: MATLAB. |
[67] |
| Continuation of Table 2. Calibration from the simple pinhole camera model. | ||||
| Shuohuang railway bridge (3 spans, L=60 m). Deflection measurement under freight train travelling with speed of 80 km/h. Camera at distance 22.5-22.8 m. | 2D-DIC. Video deflectometer for off-axis targetless imaging with calibration from the simple pinhole camera model. | Necessity to ensure the system stationarity. Necessity to ensure aperture of the lens, sufficient contrast without overexposure. Possible impact of texture information contained in the subset, ambient vibration, ambient temperature, wind, and light variations. | H: high-speed area scan monochrome camera (Genie HM1024, Teledyne DALSA, Ontario, Canada, max capture rate of 117 fps, 1024×768 pixels, 8-bit quantization); fixed-focal optical lens; laptop (Thinkpad T440, Lengend, Intel(R) Core(TM) i7-4700 MQ CPU,2.40 GHz main frequency and 8GRAM); laser rangefinder (BOSCH, GLM 250VFPro, max distance 200 m, ±1 mm); optical theodolite. | [84] |
|
Target-tracking 3D-DIC for monitoring the vibration frequencies. Camera calibration with pinhole camera model. | Need of direct access to the asset to attach targets. Possible impact of arbitrary excitations like ambient vibrations of bridges due to wind loads. | H: 2 high-speed cameras (IL5QM4, Fastec Imaging, USA, 2560 × 2048 pixels, 8-bit grayscale); FasMotion software. S: TRITOP; GOM photogrammetric. | [10,66] |
| Continuation of Table 2: Other calibration methods. | ||||
| High-speed railway bridge (MS=16 m). Camera at distance 30 m. | 2D-DIC off-axis scheme and a full-field scale factor determination method assisted by a laser rangefinder. | The trade-off between resolution and speed. Challenges due to non-suitable natural texture patterns (need in artificial speckle patterns or LED-illuminated speckle targets). Need in post-processing, mean and median filtering to reduce the measurement noise. Dependency on image resolution, intensity variations, field of view, measurement distance, frame rate, environmental constraints. | H: high-speed video camera (Daheng Imaging, Mer-131-210u3m, 1280 ×1024 pixels, 8-bit grayscale, 210 fps), fixed focal length/ fixed focus lens (F-number according to the actual imaging needs), laser distance measurer/rangefinder (Bosch GLM200, max distance: 200 m, measurement accuracy ± 1 mm); electronic theodolite; tripod; laptop. | [86] |
| Suspension bridge (MS=50 m). Vibration analysis under pedestrian loading. Cameras at distance 54.6 m, separated at 0.644 m. | 3D DIC measurement with new calibration method for large structures (using inertial measurement units (IMU) and laser sensors along with a virtual stereovision tool). | Need of direct access to the surface to apply targets. Need in calibration process prior to measurement. Impact of lighting condition and environmental factors (temperature, humidity, and wind). | H: 2 cameras (Sony, recording period 563s, frequency 0.002Hz.); Nikon total station; IMU-laser sensors | [68] |
| Continuation of Table 2: Dynamic displacement measurements. | ||||
| Marsh Lane Viaduct (brick masonry viaduct; up to 25-ton axles, up to 55 km/h speed; investigated arch with span of 7.7 m, a rise of 2.1 m, W= 8 m). Train loading testing | 2D-DIC and 3D-DIC: multipoint dynamic displacement measurement using vanishing points and a single distance in the image. | Potential errors due to lighting changes, image texture, and camera movements. Need in specific calibration to minimize pixel-metric scaling errors. Possible influence of radial distortions and out of-plane movements on relative displacement (can be eliminated with division and pinhole camera models). | H: 2 video cameras (industrial-grade Allied Vision GigE, 2048×1088 pixels, 11.26 × 5.98-mm-size sensor, 50 Hz). S: Imetrum Video Gauge software; MATLAB | [3] |
| The truss bridge model (28 spans: 0.35×0.35×0.35 m, L=9.8 m; 353 rods connected by 112 bolted balls (Ø50 mm); Q235 steel; simply supported at both ends). Modal Analysis | 2D-DIC for tracking of the dynamic displacement and identification of the natural frequencies and mode shapes of bridges. | Small displacement amplitudes and long shooting distance may result in the low quality of the measured data (can be eliminated by filtering). Impacts of environmental disturbance of the camera and image distortion. | H: digital video camera (D5300, Nikon Corporation, Japan); MA: 2 acquisition systems: JM3840 (Jing-Ming Technology Inc., Yangzhou, China), acceleration sensors with nominal sensitivity of 100 mV/g. S: kit software. | [80] |
| Continuation of Table 2. Cable-force measurements. | ||||
| The 2-pylon concrete cable-stayed Godeok bridge under construction (L=1000 m; MS=540m; H= 165 m). Tension-testing in cables. (Target cable -CRS05R). Camera at distance 300 m. | 2D-digital image processing for the sag-based cable tension force evaluation based on the parabolic cable theory. Post-processing with the perspective transformation approach. | Need of direct access to the surface to apply B/W markers for reference points. Need in post-processing to correct distortion due to the internal factors of the camera, geometric changes and to remove the effect of perspective projection. The method narrowly focused on cable-stayed bridges. | H: digital camera (Canon’s EOS R5; 8192× 5464 pixels); 70–200 mm F2.8 telephoto lens; total station. S: camera calibrator toolbox in MATLAB. | [41] |
| The 1/70 scale model (L=2.15+4.8+2.15=9.1 m) of GuanHe Bridge (L=32.9+115.4+340+115.4+32.9=636.6 m). Dynamic response experiments. Camera at distance 0.78 m. | Combination of 2D-DIC and DIP (digital image processing) for cable force measurement with the vibration frequency method. | Measuring errors due to more complex background changes such as bad weather, changes in light and the emergence of other dynamic backgrounds. Could be eliminated by targets such as LED lights and narrowed region of interest. The method narrowly focused on cable-stayed bridges. | H: digital camera (DSLR Canon 70D, 1280×720 pixels r, 50 frs); Canon STM lens (Focal length: 18–55 mm, manual zoom); acceleration sensor (TST120A500, 100 Hz) | [81] |
| Continuation of Table 2. The use of UAV | ||||
| Bridges in Lowell, Massachusetts (concrete cast-in-place). Assessment of displacements due to the thermal expansion and contraction of the concrete abutments and expansion joint. Cameras at distance 1.75 m, separated at 0.707 m, 25°separation angle. | Unmanned aerial vehicle (UAV) and 3D-DIC full-field displacement monitoring with 3D measurement stitching, and 3D point-tracking techniques. | Need of direct access to the surface to apply the speckle pattern. Challenge of positioning and localization in GPS restricted environments. Problems with stitching the point cloud data sets for large areas monitoring. Impacts of lighting and UAV oscillations. | H: 2 cameras (Basler acA1600-20 series, 2 2-Megapixels employing a (7.16 ×5.44)·10-3m); Sony ICX274 charge coupled device monochrome image sensors (1626×1236 pixels, pixel size of 4.4×4.4 μm); 8.5 mm focal length lenses (Edmund Optics Ltd), Minnowboard MAX dual-core single board computer. UAV: InstantEye®Gen 4 Quadcopter (Physical Science, Inc.);. S: GOM’s TRITOP; ARAMIS. | [88,89,90] |
| Nansha Bridge, Guangdong province, China (twin-tower 1 span suspension bridge, MS= 1200 m, side span =360 m, span ratio= 1:9.5, the center spacing of 2 main cables = 42.1 m, the standard spacing of cables is 12.8 m. H=193.1 m, W= 49.7 m). Cable forces testing | Unmanned aerial vehicle (UAV) and 2D-DIC for noncontact cable force estimation. Post-processing with line segments detector (LSD) and matching algorithm for calculating dynamic displacements of bridge cables without need to adjust predefined parameters. | Challenge of positioning and localization in GPS restricted environments. Impacts of lighting and UAV oscillations. Applicability of method only for large vibrations and under the condition of non-windy region. | H: Digital camera (DJI Zenmuse X4S, 4096×2160 pixels resolution, 60 Hz); UAV: Model Jingwei M200 (DJI). | [78] |
| Continuation of Table 2. Full-field monitoring for structural health assessment. | ||||
| Three bridges near Lowell, Massachusetts. Crack and spalling evaluation. | 3D DIC for measuring full-field displacement, strain, and locating cracks from images recorded at different dates and operating conditions. | Need of direct access to the surface to apply the speckle pattern and (or) targets. Dimensional distortions due to subpar camera calibration, shallow camera angle, lens distortion errors, camera shift. Need in imagining from multiply points. |
H: DIC cameras; high power projector. S: GOMTM’s ARAMIS. |
[63] |
|
2D DIC for monitoring stop criteria in in situ proof-loadings for a systematic reclassification of concrete bridges based on crack detection and monitoring. | Need of direct access to the surface to apply the speckle pattern. Challenges in identification of optimal parameters of the speckle pattern. Possible pseudo deformation from out-of-plane movement and rotation of the surface. Environmental impacts circumstances (humidity, temperature, wind, variation of lighting, contrast pattern detection, reflections). |
H: 2 cameras: Canon 6D with 20 Megapixel (Mpx) with a wide-angle lens (Canon EF 16-35 mm f/2.8L II USM); Canon 550D with 18.7 Mpx with a regular lens (Canon EF-S 18–55 mm f/3.5–5.6 IS). Images were captured every 3 min (on site) and 10 s (lab). S: GOM Correlate. |
[74] |
Recommendations and Future Perspective Directions of Research
Conclusions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
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| Error sources of DIC in on-field measurements | Resolution | Repeatability | Accuracy | Mitigation approaches |
| Preparation of experimental set-up (before measurement) | ||||
| Target/speckle pattern | 3 | 3 | 3 | Implementation of artificial targets; Optimal size and location of targets. Optimal speckle dots` size, contrast level, subpixel precision, intensity gradients, etc |
| Low quality of images | 3 | 1 | 3 | Use of cameras and lenses with appropriate resolution |
| Metric calibration | 1 | 1 | 3 | Detailed geometric survey during the set-up. Assessment of camera extrinsic parameters and reconstructed features. |
| Continuation of Table 1. | ||||
| Image recording | ||||
| Movement of camera | 1 | 3 | 3 | Ensuring the stable position of a camera. Correction during post-processing through comparison with stationary targets. Filtering during postprocessing. |
| Environmental impacts | 1 | 3 | 3 | Autoexposure. Monitoring in shade with artificial lightning control during short periods. Protective barriers. Temperature-displacement models |
| Elastic deformations and rigid body rotations | 1 | 1 | 1 | The use of high-order shape functions in DIC processing. |
| Out-of-plane movement | 1 | 1 | 3 | Alternative parallel measurements. The use of 3D-DIC method. |
| Image processing | ||||
| Correlation algorithms | 1 | 1 | 1 | Iterative choice of the most optimal algorithm |
| Subset selection | 2 | 1 | 1 | Smaller subsets in critical areas. Advanced algorithms to handle discontinuities. |
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