3. Results
Based on the conducted research, an algorithm for assessing and predicting the technical condition of equipment was developed (
Figure 2).
The algorithm for assessing and predicting the technical condition consists of the following main steps:
Step 1: Classification of the condition of bridge elements based on inspection and/or testing results using classification tables.
The procedure for classifying the operational condition of the bridge elements based on inspection involves correlating characteristic defects, damages, and other degradation indicators recorded during inspections and tests with the description of their degradation process provided in the classification tables of the regulatory document [
13]. Based on this correlation, each element is assigned to one of the five operational states (
Table 1). In cases where the wear level of an element or the state of its degradation is not specified in the information tables, the expert classifies the state using the general description of operational states of the structure. This procedure is notably subjective and heavily reliant on the expertise of the inspector conducting the survey.
Step 2: Classification of the state of bridge superstructures based on the calculation of their load-bearing capacity.
Determining load-bearing capacity is a mandatory regulatory procedure aimed at refining the classification of the operational condition of an element. Load-bearing capacity is determined with respect to temporary moving loads that were applicable at the time of design. The determination of load-bearing capacity of superstructures is performed based on the actual dimensions of structural elements, mechanical properties of materials, and a description of observed defects recorded during inspection.
In cases where the operational condition classified by load-bearing capacity is lower than what was obtained in Step 1, this condition should be conclusively accepted.
Step 3: Classification of the state of bridge superstructures based on the results of analytical calculation of their real-time safety characteristics. This calculation serves to refine the classification of the condition.
The initial data for determining safety characteristics include inspection data with specified mechanical characteristics of materials, quantitative indicators of degradation of their cross-section, aggregated values of resistance, and loads. Parameters reflecting the probabilistic nature of stress-strain state factors of the element are coefficients of variation of strength characteristics of materials and temporary moving load. These data are independent of the current state of the bridge element and are provided in regulatory documents.
Step 4: Prediction of the remaining service life of bridge elements.
The period of trouble-free operation of the bridge is predicted in accordance with the recommendations of regulatory documents. The degradation model of the element, i.e., the transition from one operational state to another, is described as a discrete-state Markov process with continuous time. The initial data for determining the remaining service life are the reliability of the element, the time elapsed from the start of operation to the time of inspection, and the failure intensity. These data are obtained based on inspections, load-bearing capacity verification calculations, real-time safety characteristic calculations, and operational state classification.
The failure intensity for the element is found from the degradation equation as its solution under known initial conditions: the reliability of the element in the i-th operational state obtained from the classification table of operational states, and the time elapsed from the start of operation of the element to the moment of classification of its operational state. The remaining service life of the structure as a whole (prediction of the period of trouble-free operation) is estimated based on the lowest of the remaining service life indicators of the superstructures, supports, and foundations.
Step 5: Assignment of operational measures for the considered elements is carried out using normative tables. For all discrete states, the level of wear of the element (in %) and the necessary regulatory operational measures for each state are determined.
Step 6: For integral assessment of the technical condition of the structure, two indicators are introduced: operational assessment of the bridge as a whole based on basic classification and formalized expert assessment of the technical condition of the entire structure.
The operational assessment of the bridge as a whole is a comprehensive characteristic of the operational suitability of the structure in the state of its non-bearing elements. The operational condition of the bridge is classified as the lowest among the indicators of the operational condition of its three main bearing elements: superstructure, supports, and foundation.
The expert operational assessment (rating) of the bridge as a whole is an integral comprehensive characteristic of the operational suitability of the bridge, determined by the state of all seven of its elements. For this purpose, a 100-point scale of dimensionless coefficients is used.
Formalized expert assessment (rating) is used for:
Ranking structures within a specific road network, with the need for repair or reconstruction.
Planning expenditures for repairs, reconstruction, or the construction of new structures.
Establishing the maintenance regime of the structure.
Determining the timing and types of repairs.
Assigning parameters for strengthening and widening of the roadway.
Making decisions regarding the necessity and feasibility of replacement, reconstruction, or major repairs.
Step 7: Assignment of operational measures for the bridge as a whole.
This final formalized stage of the procedure involves making the necessary operational decisions in accordance with the recommendations of regulatory documents.
In the methodology, it is assumed that reliability calculation is carried out on the theoretical basis [
18]. In this case, the reliability of the structure (or its element) is the probability that the value of the generalized strength reserve will be positive, i.e.,
where
P is the reliability of the structure and
S is the strength reserve. The strength reserve is defined as the difference between the generalized resistance of the element and the generalized load:
where
R denotes the generalized resistance of the element and
Q is the generalized load on the element. In most practical tasks, the generalized resistance of the element and the load are considered random variables following a normal distribution. Therefore, according to [
18], the strength reserve will also be a random variable, following a normal distribution (
Figure 3):
where
,
denote the mathematical expectations of the generalized resistance and load respectively and
,
are the standard deviations of the resistance and load distributions respectively.
Then the probability of structural failure is determined by:
where
is the probability function of strength reserve. Then, considering that
, and
follows a normal distribution, we obtain [
18]:
where function
is the Gaussian probability integral. Safety characteristic
is determined by the formula
As seen from
Figure 1, the parameter
determines the number of standard deviations within the interval from
to
. By considering (3) and (6), the safety characteristic can be expressed as
Let’s introduce a deterministic value called the factor of margin
Then, Equation (
7) takes the form
where
and
are coefficients of variation for the variables
R and
Q respectively.
The formula for determining the safety characteristic (9) has an advantage over formula (7) because the coefficients of variation can be estimated even with insufficient statistical information regarding the structural resistance and loading.
In a separate case, when the strength of the structure can be considered a deterministic quantity
, formula (9) takes the form:
Thus, it has been shown that the reliability of the structure is uniquely expressed through the safety characteristic. It is proposed that bridge structures are divided into 5 states based on their operational condition (
Table 1).
This number of states, in our view, is optimal. Each state corresponds to its own interval of , and therefore the reliability calculated from (5). In most cases, the design value of the safety characteristic should be within the range of , which corresponds to the reliability interval of . This reliability interval for bridge structures is quite sufficient. However, as experience shows, high design (or initial) reliability does not guarantee that the structure will operate without failure for the specified period required by regulatory requirements. In other words, initial reliability does not guarantee the specified service life. This is due to many factors, including the rate of material degradation, the quality of work executed, possible design flaws, and so on. Determining the time (or remaining capacity) by which the structure will transition to the 5-th (inoperative) state is the second part of the reliability theory problem.
According to the multiplication theorem, a complex event
can be represented as the product:
where
is the initial or design reliability at the start of structure operation
is determined by formula (5),
is the probability of failure-free operation of the structure until time
. It is assumedthat when
In other words, the function can be considered as the reliability of the structure at time , provided that its initial reliability (12) equals one.
Currently, there is no universally accepted model for determining reliability as a function of time. As one of the possible options, the research suggests determining using the Markov model of damage accumulation.
The failure rate function
(fail rate) is one of the most important parameters in reliability theory [
18], which is associated with the reliability by the relationship:
The physical meaning of the function
is that it equals the probability of failure within the time interval
given that the structure has been operating without failure up to time t. At the beginning of the structure’s operation, when its reliability is close to one, taking into account (4) can be expressed as:
That’s why the function is sometimes referred to as the degradation rate (reliability reduction rate) of the structure.
With the consideration of (11), the dependency (13) can be expressed as:
As we can see from (15), the failure intensity function does not depend on the initial reliability of the structure. If we assume that
does not depend on time
, then from (15) we obtain the well-known exponential degradation law:
This law is widely used for solving many reliability theory problems, particularly for various functional-purpose and bridge structures.
It’s worth noting that, based on practical operating experience, the failure intensity function cannot be considered constant throughout the entire life cycle. This is due to the significant role that metal and concrete corrosion plays in the degradation process of bridge structures. As of today, steel and reinforced concrete are the main materials used for bridge structures. At the beginning of a structure’s operation, when the reinforcement is covered with a protective layer of concrete, corrosion practically does not develop. Therefore, the rate of degradation, and hence the failure intensity function, will approach zero at this stage. With the development of corrosion processes, the derivative of the failure intensity function begins to increase, reliability decreases accordingly, and thus, increases quite quickly. Therefore, the application of the exponential degradation law (16) can lead to significant errors in determining the degradation process of the structure, which in turn will lead to errors in determining the remaining resource.
Therefore, to determine the probability of failure of a structure that would correspond more to real operating conditions, the authors propose a method based on a continuous-time discrete-state Markov model.
According to this model, the transition time from one state to another occurs at random points in time. The operational states (
Table 1) that a structure may be in are adopted as the states of the Markov chain. Let’s consider the process graph in the form of
Figure 4, where
is the density of the flow of random events (transition intensity) that transfers the system from state
i to state
j.
In the general case, transitions between states can be arbitrary. For example, if a transition from state 3 to state 1 is possible (due to repairs), the corresponding parameter .
It is important to emphasize that despite similar notations, the quantities and are different functions with different physical meanings.
As known [
18], a continuous-time Markov process is described by the Kolmogorov differential equations system, which in the considered case will have the form:
In matrix form, this system takes the following shape:
where
is a column vector,
is the probability of the system being in the
i-th state and
is theflow density matrix. For the given system (17) matrix
is of the form:
Since the system can only be in one of the five states, we can express it as:
Condition (20) is the normalization condition for (17).
The initial conditions for integrating (17) characterize the state of the system at time
:
If we consider the coefficients to be independent of time, then (17) represents a system of ordinary differential equations of the first order with constant coefficients.
The solution to the system (17) for the case of a homogeneous Markov process with equal coefficients
can be obtained using the method of undetermined coefficients [
18].
We can write the characteristic equation of the system (17) as:
where
is a 5thorder identity matrix and
k is the characteristic number.
Taking into account (19), the characteristic Equation (
22) takes the form:
The roots of Equation (
23) are the numbers
with multiplicity 1 and
with multiplicity 4. Therefore, the vector of fundamental solutions
will have the form:
According to the method of undetermined coefficients, we seek the solution of the system (17) in the form:
where
the constants (undetermined coefficients) are determined from the initial conditions (21).
Thus, the solution of the system (17) takes the form:
It’s easy to verify that the functions (26) arethe solution of the system (17), which satisfy initial conditions (21), and normalization conditions (20).
The fifth state is a final state (the structure is in a non-operational state), so the probability of the structure being in a given state will be the sought reliability.
Taking into account (27), the failure intensity function (13) can be expressed as:
Thus, the developed methodology allows for determining the technical condition of individual bridge elements, followed by a general assessment of the entire structure as a whole.