Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Development and Analysis of Multistage Spraying of Liquids in Ultrasonic Field

Version 1 : Received: 15 November 2023 / Approved: 15 November 2023 / Online: 15 November 2023 (09:51:20 CET)

A peer-reviewed article of this Preprint also exists.

Shalunov, A.; Khmelev, V.; Terentiev, S.; Nesterov, V.; Genne, D. The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field. Appl. Sci. 2024, 14, 796. Shalunov, A.; Khmelev, V.; Terentiev, S.; Nesterov, V.; Genne, D. The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field. Appl. Sci. 2024, 14, 796.

Abstract

Spraying various liquids (primarily aqueous solutions of various substances) is widely used in various technological processes. For most of them, high dispersibility and narrow droplet size distribution are essential. This facilitates ultrasonic spray technique. However, the higher the dispersity of droplets produced by ultrasonic spray, the lower the spray productivity. To solve this problem, we proposed a method of multistage spraying, consisting in generation of a large number of particles of large initial size (to ensure high productivity) and their subsequent destruction by propagation in a periodic ultrasonic field (to ensure small droplet sizes at high productivity). To experimentally determine the capabilities of this technique, a tubular emitter in the shape of a cylinder of stepped-variable cross-section was designed. Configuration of the ultrasonic field inside the emitter (22.2 kHz; 182 dB) implements three-stage spraying (the number of sputtering stages corresponds to the number of anti-nodes along the emitter axis). The effectiveness of proposed and developed technique suitable for generation of droplets sized less than 40 µm with performance exceeding the known ultrasonic spray techniques at least 10 times has been confirmed in the course of conducted research.

Keywords

Liquid atomization; ultrasonic; droplet dispersion; spraying; emitter; droplet deformation; droplet dispersion; multistage spraying

Subject

Engineering, Industrial and Manufacturing Engineering

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