Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

The Influence of Reverse Yielding on the Plastic Conditioning of Interference Fits in the Power Transmission Engineering

Version 1 : Received: 14 August 2023 / Approved: 15 August 2023 / Online: 16 August 2023 (20:25:04 CEST)

A peer-reviewed article of this Preprint also exists.

Schierz, M.; Hasse, A. The Influence of Reverse Yielding on the Plastic Conditioning of Interference Fits in Power Transmission Engineering. Appl. Mech. 2024, 5, 73-90. Schierz, M.; Hasse, A. The Influence of Reverse Yielding on the Plastic Conditioning of Interference Fits in Power Transmission Engineering. Appl. Mech. 2024, 5, 73-90.

Abstract

Interference fits are a very common shaft-hub connection due to their low manufacturing cost and excellent technical properties. Plastic Conditioning of this machine element is a new and not very well known method. By exploiting residual stresses and the associated increase in the yield point, these components can absorb operating loads such as rotating bending moments, torsion, temperature changes and centrifugal forces purely elastically and avoid plastic deformation during operation. Compared to conventionally joined interference fits, the load bearing capacity in the elastic range can be increased by almost 200% and a specifically defined additional safety against plastic deformation in the elastic-plastic range can be ensured. This paper examines the effects of Reverse Yielding on the technology of Plastic Conditioning of Interference Fits in Power Transmission Engineering. Based on the Shear Stress Hypothesis (SH), the Plane Stress State (PSS) and the ideal plastic behavior of materials, the stress-mechanical relationships are explained, the influencing parameters are examined and conclusions are drawn for the plastic conditioning process. Taking into account the theoretical knowledge according to the state of the art, modified material behavior assumptions (isotropic hardening) and the Von Mises Yield Criterion (VMYC) are also considered. In addition, the method of plastic conditioning of interference fits is introduced and its basic principles are briefly explained. Along with computational suggestions to avoid Reverse Yielding, open issues requiring further research are identified.

Keywords

Reverse Yielding, Plastic Conditioning, Plastically Joined Interference Fits, Elastic Stress Limits, Strain Hardening, Plastic Behavior of Materials, Residual Stresses, Joint Pressure

Subject

Engineering, Mechanical Engineering

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