Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Water-Assisted Cold Sintering of Alumina Ceramics in SPS Conditions

Version 1 : Received: 14 May 2023 / Approved: 15 May 2023 / Online: 15 May 2023 (08:56:14 CEST)

A peer-reviewed article of this Preprint also exists.

Kholodkova, A.A.; Kornyushin, M.V.; Pakhomov, M.A.; Smirnov, A.V.; Ivakin, Y.D. Water-Assisted Cold Sintering of Alumina Ceramics in SPS Conditions. Ceramics 2023, 6, 1113-1128. Kholodkova, A.A.; Kornyushin, M.V.; Pakhomov, M.A.; Smirnov, A.V.; Ivakin, Y.D. Water-Assisted Cold Sintering of Alumina Ceramics in SPS Conditions. Ceramics 2023, 6, 1113-1128.

Abstract

A developing energy-saving approach of cold sintering in a pure aqueous medium was applied to the preparation of α-Al2O3 ceramics and performed on spark plasma sintering equipment. The initial γ-Al(OH)3 and γ-AlOOH powders and the cold-sintered ceramics were studied by X-ray diffraction analysis, infrared spectroscopy, thermal analysis, and scanning electron microscopy to reveal the chemical and structural transformations they experienced during the cold sintering. At 450°C and 70 MPa, initial γ-AlOOH transformed into a fragile α-Al2O3 material. Porous α-Al2O3 ceramics with about 60% porosity was obtained after cold sintering of γ-Al(OH)3 in the same conditions combined with subsequent annealing at 1250°C for 3 h. The role of water molecules in the studied processes was considered as the enhancement of structural mobility in the cold-sintered material due to its reversible hydroxylation similar to earlier investigated supercritical water action on the precursors during α-Al2O3 formation. Further improvement of the cold sintering setup and regimens would open prospects in α-Al2O3 ceramics manufacturing by an ecologically benign route.

Keywords

cold sintering; alumina ceramics; spark plasma sintering; vapor; porous ceramics; post-annealing; microstructure

Subject

Chemistry and Materials Science, Materials Science and Technology

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