Submitted:
28 April 2023
Posted:
28 April 2023
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Abstract
Keywords:
1. Introduction
2. Encapsulant materials
2.1. Elastomers as encapsulant materials
2.1.1. Poly-Ethylene-Vinyl-Acetate (EVA)
2.1.2. Silicones
2.2. Thermoplastics as encapsulant materials
2.2.1. PolyVinyl Butyral (PVB)
2.2.2. Ionomers
2.3. Thermoplastic elastomers as encapsulant materials
2.3.1. Thermoplastic Silicone Elastomers (TPSE)
2.3.2. Thermoplastic Polyolefin (TPO)
2.3.3. Polyolefins Elastomers (POE)
3. Technologies for PV-cells embedding
4. Additives for PV-module encapsulants
4.1. Crosslinking agents
4.2. Stabilizers: antioxidants and UV absorbers & stabilizers
4.3. Adhesion promoters
5. Conclusions and future perspectives in module design
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Encapsulant materials | Main physical properties (*) | Advantages (+) | Disadvantages (-) |
|---|---|---|---|
| Elastomers | |||
| EVA | Tg = -30/-40 °C E = 65 MPa RI = 1.48-1.50 |
(+) good balance performance/costs (+) easy cell encapsulation (+) random radical crosslinking (+) good compatibility with additives, such as UV adsorbers, stabilizers and antioxidants |
(-) discoloration and yellowing (-) acetic acid formation as degradation product (-) EVA degradation products could react/interact with degradation products of stabilizers & antioxidants |
| Silicones | Tg = -40/-50 °C E = 10 MPa RI = 1.35-1.50 |
(+) excellent chemical inertia, oxidative and thernal resistance (+) very good transparency in UV range |
(-) specific processing conditions and equipment (-) reinforcement additives must be used to improve the mechanical resistance (reduced mechanical resistance) |
| Thermoplastics | |||
| PVB | Tg = +10/+20°C E = 10 MPa RI = 1.48 |
(+) current formulations based on PVB required bland vacuum lamination conditions (+) thermal stability and reduced aging rate (+) good transparency in UV range and low cost |
(-) water uptake and hydrolysis (-) firstly, considered formulations required high pressure and temperature during roll-to-roll lamination, combined with autoclave (-) use of different additives |
| Ionomers | Tg = +40/+50°C E = 280 MPa RI = 1.49 |
(+) very good UV resistance (+) very good mechanical performance |
(-) high production (synthesis) costs (-) specific processing conditions and equipment |
| Thermoplastic elastomers | |||
| TPSE | Tg = -100 °C E = 250 MPa RI = 1.42 |
(+) excellent mechanical properties in the large temperature range (+) good electrical insulation (+) physical crosslinking through hydrogen bonds |
(-) high synthesis and production costs (-) specific lamination conditions |
| TPO | Tg = -40/-60 °C E = 30 MPa RI = 1.48 |
(+) good mechanical performance and UV resistance (+) low synthesis and production costs |
(-) high water permeability (-) chemically crosslinked TPO shows discolouration and reduced UV resistance |
| POE | Tg = -40/-70 °C E = 55 MPa RI = 1.48 |
(+) low synthesis costs (+) good elasticity and toughness (+) good UV resistance and no discolouration |
(-) reduced adhesion ability (-) chemically crosslinked POE shows discolouration |
| Technology for cells embedding | Encapsulant materials | Processing conditions |
|---|---|---|
| Vacuum lamination | EVA, PVB, TPSE, TPO, POE ionomers | Tprocessing = 140-170 °C tprocessing = 7-20 minutes |
| Roll-to-roll lamination, combined with autoclave | PVB, TPSE | Tprocessing = 140-170 °C tprocessing = 7-20 minutes |
| Casting process | silicones | Tprocessing = 80 °C tprocessing = 20 minutes |
| Encapsulant additives | Advantages (+) | Disadvantages (-) |
|---|---|---|
| Crosslinkers | (+) formation of crosslinked structure fo the encapsulant materials | (-) not enough control of radical random crosslinking process |
| Antioxidants | (+) protection of encapsulants against thermal degradation during lamination and accidental hot-spots occurrence | (-) products of degradation of thermal stabilizers could react with other degradation by-products |
| UV absorbers and stabilizers | (+) protection of encapsulants against UV irradiation, slowing down the photoinduced degradation | (-) products of degradation of UV stabilizers could react with other degradation by-products |
| Adhesion promoters | (+) promotion of adhesion between the cells and other components | (-) could cause premature encapsulant hazing |
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