Thin-wall heat pipe is an efficient heat transfer component, which has been widely used in the field of heat dissipation of high-power electronic equipment in recent years. In this study, the orange peel morphology defect of thin-wall heat pipes after bending deformation was analyzed both for the macro 3D profile and for the micro-formation mechanism. The results show that after high temperature sintering treatment, the matrix grains of heat pipe are coarsened seriously and formed a strong Goss texture, while a certain annealing twins with the unique Copper orientation are retained. The distribution of Schmid factor value subjected to the uniaxial stress indicate the inhomogeneity of intergranular deformation exist among the annealing twins and matrix grains. The annealing twin exhibit a “hard-oriented” component during the deformation; thus, it plays a role as barrier and hinder the slipping of dislocation. As the strain accumulates, part of the annealing twins may protrude from the surface of heat pipe, forming a large-scale fluctuation of the surface as the so called the “orange peel” morphology. The 3D profile shows the bulged twins mostly perpendicular to the drawing direction, with about 200-300μm in width and 10-20μm in height.
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