Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Combination of Acoustic Emission and Vibratory Measurements to Characterize an Ultrasonic Vibration Assisted Ball Burnishing Tool for a Lathe

Ismael Fernández-Osete
,
Aida Estevez-Urra
ORCID logo ,
Eric Velázquez-Corral
,
David Valentin
ORCID logo ,
Jordi Llumà
ORCID logo ,
Ramón Jerez-Mesa
,
J. Antonio Travieso-Rodriguez
* ORCID logo
Version 1 : Received: 5 July 2021 / Approved: 5 July 2021 / Online: 5 July 2021 (14:04:48 CEST)

A peer-reviewed article of this Preprint also exists.

Fernández-Osete, I.; Estevez-Urra, A.; Velázquez-Corral, E.; Valentin, D.; Llumà, J.; Jerez-Mesa, R.; Travieso-Rodriguez, J.A. Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements. Materials 2021, 14, 5746. Fernández-Osete, I.; Estevez-Urra, A.; Velázquez-Corral, E.; Valentin, D.; Llumà, J.; Jerez-Mesa, R.; Travieso-Rodriguez, J.A. Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements. Materials 2021, 14, 5746.

Abstract

In this paper, a resonant system that produces a movement of low amplitude and ultrasonic frequency is used to achieve the vibration assistance in a ball-burnishing process. A full vibration characterization of this process performed in a lathe was done. It is carried out by a new tool designed in the research group of the authors. Its purpose is to demonstrate that the machine and the tool do not have any resonance problem during the process and to prevent possible failures. The analysis of this dynamic behaviour permits to validate the suitability of the tool when it is anchored to a numerical control lathe. This is very important for its future industrial implementation. It is also intended to confirm that the system adequately transmits vibrations through the material. To do this, a methodology to validate the dynamic tool behaviour was developed. Several techniques that combine the usual and ultrasonic vibration ranges through static and dynamic measurements were merged: vibration and acoustic emission measurements. An operational deflection shape (ODS) exercise has been also performed. Results show the suitability of the tool used to transmit the assistance vibrations, and that no damage is produced in the material in any case.

Keywords

accelerometer; process monitoring; natural frequencies; ball burnishing; ultrasonic; piezoelectric; acoustic emission; operational deflection shape.

Subject

Engineering, Industrial and Manufacturing Engineering

Copyright: This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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